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S858/4

PUMP 1 – FC10 FUEL CONTROL CALIBRATION

Please use the GREEN engineer’s calibration tag to calibrate
Pump 1 – FC10 Fuel Control Unit. (Stock code

FC.TAGC

)

PUMP 2 – ALPHA DISPLAY CALIBRATION

ELECTRONIC DISPLAY/CALCULATOR

6-digit backlit Main LCD display:

Up to 9999.99 or 99999.9 litres
per delivery

8-digit backlit totaliser LCD display:

Up to 99999999 litres

Display retained during power failure

Stand-by mode: Upper line of LCD display shows previous delivery

Lower line of LCD display shows ongoing total

Nozzle removed:

Upper line shows “all eights” then “all zeros”

Lower line shows “FUELLING”
Pump starts

Fuel drawn:

Upper line shows litres dispensed

Lower line shows “FUELLING”

Nozzle Returned: Pump stops

Upper line of LCD display shows previous delivery

Lower line of LCD display shows ongoing total

FEATURES

OPERATION

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Содержание ALPHA

Страница 1: ... Alpha Twin diesel gas oil pumps only Please read carefully before commencing installation Registered Office HYTEK GB LIMITED Delta House Green Street Elsenham Bishop s Stortford CM22 6DS UK Registered in England No 1915382 Tel 44 0 1279 815 600 Fax 44 0 1279 812 978 email info hytekgb com Web www hytekgb com ...

Страница 2: ...usehold waste streams It is your responsibility to dispose of this and other electric and electronic equipment via designated collection facilities appointed by the government or local authorities PRODUCT DESCRIPTION This pump is ATEX certified to dispense diesel or other liquids classed as category 3 in accordance with European Regulation No 1272 2008 It bears the following certification marking ...

Страница 3: ...er liquid with a similar flash point 3 Installation of this equipment and its associated tank pipe work and fittings should only be carried out by qualified fuel installation engineers 4 The installation must be carried out in accordance with the requirements of EN 60079 14 and all relevant electrical and local authority regulations and standards 5 It must not be used with other liquids or for oth...

Страница 4: ...ump 2 off delivery hoses 1 off front door key 2 Open the front panels using the key provided 3 Remove the rear panels if necessary and store safely ALPHA TWIN EXTERNAL DIMENSIONS MOUNTING 4 Bolt the pump to a firm level foundation by means of the four 14 mm diameter mounting holes provided ...

Страница 5: ... BSP taper female Seal the joints with a suitable thread sealing compound Alternative pipe work entry points for above ground pipe work are provided at the rear of the pump base Push out the plastic cover plates if required NB On above ground tanks an angle check valve fitted with the appropriate spring or an anti syphon valve must be fitted in the suction line to prevent spillage or leakage in th...

Страница 6: ...e wiring details diagram NB The Alpha pump must have a continual 220 240V AC supply even when not in use 10 If the Alpha is to be operated in conjunction with a key card system remove the links in the junction box shown on the Alpha Installation Wiring Diagram and connect so that the control system makes and breaks the connections Make connection Pump on Break connection Pump off Alternatively rem...

Страница 7: ...0V AC POWER INPUT CONNECTOR 2 3 4 5 6 7 8 9 10 BLUE YELLOW 12V DC RED PULSE GREEN 0V BLACK SCREEN DATA 1 BROWN DATA 2 BLUE NOZZLE SWITCH INPUT PUMP PULSER CONNS NOZ SWITCH 12VDC RS485 DATA CONNECTIONS MOTOR RELAY CONNECTIONS 0V BLUE 12V DC BROWN 1 2 3 4 5 6 7 8 9 10 12V DC BROWN PULSE GREEN 0V BLUE SCREEN DATA 1 BROWN DATA 2 BLUE PUMP PULSER CONNECTIONS RS485 DATA CONNECTIONS MOTOR RELAY CONNECTIO...

Страница 8: ...TPUT WEIGHTS MEASURES VERSION ONLY 0V BLUE 12VDC BROWN RED 2 1 3 2 1 2 1 3 2 1 3 4 2 1 3 LIVE 220 240 VAC MOTOR RELAY OUTPUT 1 1 2 3 2 220 240 VAC POWER INPUT EARTH LIVE BLACK NEUTRAL GREY NEUTRAL AC INPUT PUMP DISPLAY CALCULATOR VIEWED FROM REAR CALIBRATION BUTTON PUMP 2 DISPLAY CONNECTION DIAGRAM INSTRUCTIONS FOR USE 1 See additional document for using the FC10 fuel control unit 2 Remove the noz...

Страница 9: ...s life and ensure maximum efficiency reliability The following should be carried out every 12 months or 1 million litres which ever comes first Isolate power supply Inspect clean or replace pump filters Inspect clean or replace nozzle filters Inspect replace if necessary the V belts Check motor pulley grub screws are tight Re calibrate electronic displays ...

Страница 10: ...S858 4 ALPHA PUMP UNIT FILTER LOCATION ALPHA SIDE ACCESS PANEL VIEW 33 20 34 25 21 PUMP UNIT FILTER LOCATION AS VIEWED FROM THE FRONT ...

Страница 11: ...cklit totaliser LCD display Up to 99999999 litres Display retained during power failure Stand by mode Upper line of LCD display shows previous delivery Lower line of LCD display shows ongoing total Nozzle removed Upper line shows all eights then all zeros Lower line shows FUELLING Pump starts Fuel drawn Upper line shows litres dispensed Lower line shows FUELLING Nozzle Returned Pump stops Upper li...

Страница 12: ...ted from any fuel management systems 2 Remove calibration button cover bolt from rear of display calculator housing if fitted 3 Gently push and hold the calibration button using a small screwdriver or similar tool CALIBRATION PROCEDURE MUST BE CARRIED OUT TO ENSURE PUMP ACCURACY ...

Страница 13: ... fitted with PULS E18 reed switch pulser pre August 2003 or Adblue Alpha and 1 PULSE CHANNEL for all other Alpha versions 6 The lower line will show the following in a looping sequence LITRES Display measures in litres GALLONS Display measures in gallons Imperial or US Press calibration button once when desired option is displayed 7 The lower line will show the following in a looping sequence BACK...

Страница 14: ...played 10 The lower line will show the following in a looping sequence TANK SW UNUSED No tank empty switch connected TANK SW IS TA F Tank empty switch connected is Hytek TA F type Feature coming soon TANK SW NOT TA F Tank empty switch connected is standard normally closed float switch Feature coming soon 11 The lower line will show the following in a looping sequence LEAK SW UNUSED No pump leak sw...

Страница 15: ...ce SAVE AND EXIT Save all settings entered and return to normal operation CALIBRATE PUMP Continue and calibrate pump with 20 litre measure ABANDON CONFIG Do not save any settings entered and return to normal operation 15 If CALIBRATE PUMP was selected TAKE NOZZLE will be shown Take the nozzle the lower line will show DISPENSE 20L and dispense 20 litres into a calibrated test measure 16 Once 20 lit...

Страница 16: ...the lower display The errors are classified as follows FLOW TOO FAST The pulser has run too fast in excess of 300 pulses per second UNAUTH FLOW The meter has turned without the nozzle being removed CALIBRATE FAIL A time delay of 2 minutes or more has occurred during the 20 litre calibration PULSER SIGNAL One of the pulse transmitter s pulse trains has been interrupted PULSE REVERSE The meter has r...

Страница 17: ... dispenser FEATURES Display This shows pump totals as well as user information and instructions The display is backlit to allow the pump to be used in all light conditions Keypad Used to enter information such as odometer readings and PIN codes Data Tag This is where the Data Tag is inserted by the user to Reader Slot initiate the dispensing of fuel ...

Страница 18: ...t will cycle between the Time Date and the site name Total Pump 2 This is only active if an additional pump is connected to the ALPHA FC10 The pump 2 total is shown in the top right hand corner of the display screen It is the total amount of fuel dispensed by pump 2 since installation Last These are shown in the dark coloured box in the centre Transaction of the display screen They include the Dat...

Страница 19: ...g the ENT key d If entry of a driver s identity PIN number is required the display will show PLEASE ENTER DRIVER ID Type the identity PIN number of the driver on the keypad followed by pressing the ENT key e If an additional pump is connected to the ALPHA FC10 and all the access protocol entered has been accepted then the display will show PLEASE SELECT A PUMP Type the number of the pump to be use...

Страница 20: ...13 PULSER X2 PULS 30A 14 4 PISTON METER 2 REV PER LITRE X2 209A METER REP 15 AIR SEPARATOR OUTLET FLOAT CHAMBER X2 MINIVENT 16 PUMP UNIT COMPLETE X2 209A PASSY 17 REAR PANEL LEFT SIDE ALP SPANR3 18 PUMP MOUNTING FRAME x 2 ALP PFRAME3T 19 MOTOR MOT E75 ATEX 20 INLET FLANGE X2 FLNG 21 DISPLAY COVER X2 ALP DISPCOV3A 22 OUTLET CHECK VALVE X2 CHK 1A DRILL 23 REAR PANEL RIGHT SIDE ALP SPANR3T 24 CENTRE ...

Страница 21: ...S858 4 ALPHA TWIN EXTERNAL VIEW ...

Страница 22: ...S858 4 ALPHA TWIN INTERNAL VIEW 11 22 14 13 16 17 19 23 24 25 18 26 28 20 21 ...

Страница 23: ...S858 4 BLANK PAGE ...

Страница 24: ...rective 2006 42 EC Machinery Directive 2014 68 EU Pressure Equipment Directive 2012 19 EU Waste Electrical Electronic Equipment Regulations 2011 65 EU Restriction of Hazardous Substances Directive RoHS2 94 9 EC ATEX Directive 2014 34 EU ATEX Directive effective date 20th April 2016 EN 13617 1 2012 EN 1127 1 2011 EC Type examination Certificate No CML 15ATEX9183 Marking Ex II 2 G EN 13617 1 2012 Ta...

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