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WARNING
Always wear the proper protective equipment in-
cluding eye protection and petroleum-resistant
gloves when handling hydraulic oil. Thoroughly
wash oil from exposed areas of skin as soon as
possible.
The hydraulic oil is hot at normal operating tem-
peratures. Be careful when draining the oil.
Never check for leaks by putting hands on hy-
draulic lines or components under pressure. Hy-
draulic oil under pressure can be injected into the
skin.
CAUTION
Protect the hydraulic system from dirt and con-
taminants when servicing the hydraulic system.
NOTE:
Tag hydraulic lines prior to disconnecting
to insure correct connection during installation.
NOTE:
If lift truck is equipped with quick discon-
nect hoses, see section Disconnecting Attachment
Hydraulic Quick Disconnect Hoses.
2.
Disconnect the hydraulic lines at the sideshift
cylinder. Put caps on the open hydraulic lines.
3.
Remove the lower mounting hooks by removing
the four capscrews securing the hooks.
4.
Remove two hairpins, two pins, and sideshift
cylinder from the carriage.
See Figure 14 for lift truck models
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
• J2.00-3.20XM (J40-65Z) (B416)
• E2.00-3.20XM (E45-65Z) (G108)
See Figure 15 for lift truck models
• S30FT, S35FT, S40FTS (E010)
• E1.50-2.00XM (E25-35Z, E40ZS) (E114/
F114)
• J1.60-2.00XMT (J30-40ZT) (J160)
• H1.6FT, H1.8FT, H2.0FTS (H30FT,
H35FT, H40FTS) (F001)
5.
Use a crane with a capacity of at least
450 kg (992 lb) to lift the outer frame away
from the inner carriage. Lay the outer frame
flat on a pallet or workbench.
Clean and Inspect
1.
Inspect the lower mounting hooks for wear. Re-
place the hooks if they are worn beyond the
wear limit. The wear limit clearance range is
0.76
mm
(0.03
in.)
minimum
and
1.52 mm (0.06 in.) maximum. See A in Fig-
ure 16.
A.
WEAR LIMIT - 0.76 mm (0.03 in.) MINIMUM AND
1.52 mm (0.06 in.) MAXIMUM.
B.
CLEARANCE ADJUSTMENT - 0.76 mm (0.03 in.)
MINIMUM AND 1.52 mm (0.06 in.) MAXIMUM.
Figure 16. Lower Mounting Hooks Wear Limit and
Clearance Adjustment
2.
Clean and inspect the carriage bars for damage
and smoothness. Ensure the bars are parallel
and the ends are flush.
3.
Clean the bearing areas. Inspect the sideshift
bearings for wear as follows:
a.
Remove the upper bearings from the upper
apron. If either upper bearing is worn to less
than 2.5 mm (0.1 in.) thickness, replace both
upper bearings by driving the upper bearings
from the upper apron.
4000 SRM 1148
Carriages Repair
19
Содержание J160
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