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Steering Axle Assembly Repair

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  WARNING 

PUTTING THE LIFT TRUCK ON BLOCKS

The  lift  truck  must  be  put  on  blocks  for  some
types  of  maintenance  and  repair.  The  removal  of
the mast, drive axle, battery, or counterweight as-
semblies will cause large changes in the center of
gravity.  When  the  lift  truck  is  put  on  blocks,  put
additional blocks in the following positions:

If the mast and drive axle are removed, put
blocks  under  the  counterweight  so  the  lift
truck cannot fall backward.

If the counterweight is removed, put blocks
under the mast so that the lift truck cannot
fall forward.

Put  the  lift  truck  on  blocks  on  a  solid,  even,  and
level  surface.  Verify  the  blocks  or  stands  have
enough  capacity  to  hold  the  lift  truck.  Use  addi-
tional blocks next to the tires as necessary to pre-
vent  movement  of  the  lift  truck.  Verify  the  lifting
devices used during repairs can lift the weight of
the parts and assemblies.

See  the  Operating  Manual  or  Periodic  Mainte-
nance manual listed in the General 
section of this
manual for the procedures to put the lift truck on
blocks.

NOTE:   

The  steering  axle  can  be  removed  without

removing the counterweight.

1. 

Verify wheels are set for straight travel. Put lift
truck  on  blocks  so  the  steering  axle  will  have
enough clearance to be removed. The top of the
axle frame must have clearance under the bot-
tom of the frame at the rear of the lift truck.

2. 

Disconnect hydraulic lines at steering cylinder.
Install plug fittings in cylinder and put caps on
hydraulic lines. Plug fittings will prevent spin-
dles  from  turning  as  axle  is  removed  from  un-
der the lift truck. See Figure 3.

3. 

Slide floor jack or forks of another lift truck un-
der  steering  axle.  Raise  lifting  device  until  it
holds the weight of the axle assembly.

4. 

Remove  four  capscrews  and  washers  from  two
mounting plates on bottom of steering axle and

lift truck frame. See Figure 3.

5. 

Remove  mounting  plates  and  slowly  lower
steering  axle  assembly  onto  wheels.  Carefully
roll steering axle assembly away from lift truck.

DISASSEMBLE

NOTE:  

If the spindle, bearings or tie rods need to

be repaired, go to Spindles, Bearings, and Tie Rods
Repair section for repair procedures.

1. 

Remove ring seal, shims, flange, stub shaft and
bushing  from  steering  axle  assembly.  See  Fig-
ure 4.

2. 

Put axle on blocks so the wheels just touch the
floor.  Remove  hub  cap.  Remove  cotter  pin,
washer,  and  castle  nut.  Remove  bearing  cone
and discard cotter pin.

NOTE:  

Identify and tag the outer and inner bear-

ing cones so they can be reassembled in their origi-
nal locations.

3. 

Slide wheel from spindle. Remove inner bearing
cone,  wear  ring,  and  oil  seal  from  spindle.  See
Figure 3.

NOTE:  

If the bearing is replaced, then the associ-

ated bearing cup must be replaced also.

4. 

If  the  bearings  must  be  replaced,  use  a  brass
drift  pin  to  remove  the  bearing  cups  and  wear
ring.

5. 

Repeat Step 1 through Step 4 for other wheel.

1600 SRM 1952

Steering Axle Assembly Repair

3

Содержание H170FT

Страница 1: ...Hyster C299 H170FT F175FT36 F190FT Internal Combustion Engine Trucks Service Repair Manual ...

Страница 2: ...STEERING AXLE H6 0 7 0FT H135 155FT L006 H8 0FT H8 0FT9 H9 0FT H170FT H175FT36 H190FT C299 PART NO 4139180 1600 SRM 1952 ...

Страница 3: ...odic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or ex ceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using ...

Страница 4: ...7 Spindles and Bearings 7 Remove 7 Disassemble 7 Clean 9 Inspect 9 Assemble 9 Install 10 Tie Rods 10 Remove 10 Install 11 Steering Cylinder Repair 11 Remove and Disassemble 11 Clean and Inspect 11 Assemble and Install 12 Torque Specifications 13 This section is for the following models H6 0 7 0FT H135 155FT L006 H8 0FT H8 0FT9 H9 0FT H170FT H175FT36 H190FT C299 Table of Contents i ...

Страница 5: ... THE QUALITY KEEPERS HYSTER APPROVED PARTS ...

Страница 6: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Страница 7: ... rod extend from both ends of the cylinder A single piston and the seal are at the center of the rod Oil pressure on one side of the piston moves the piston in the bore The piston pushes an equal amount of oil from the opposite side of the cylinder When the piston reaches the end of the stroke a relief valve in the steering circuit controls the oil pressure The tie rods that connect the spindle ar...

Страница 8: ...7 for lift truck models H6 0 7 0FT H135 155FT L006 Periodic Maintenance 8000SRM1959 for lift truck models H8 0FT H8 0FT9 H9 0FT H170FT H175FT36 H190FT C299 For information related to lift truck capacities and specifications see service manual Capacities and Specifications 8000SRM1958 for lift truck models H6 0 7 0FT H135 155FT L006 Capacities and Specifications 8000SRM1960 for lift truck models H8...

Страница 9: ...the rear of the lift truck 2 Disconnect hydraulic lines at steering cylinder Install plug fittings in cylinder and put caps on hydraulic lines Plug fittings will prevent spin dles from turning as axle is removed from un der the lift truck See Figure 3 3 Slide floor jack or forks of another lift truck un der steering axle Raise lifting device until it holds the weight of the axle assembly 4 Remove ...

Страница 10: ...ngs by placing them in a wire bas ket and immersing in a container of fresh sol vent Agitate the bearings in the solvent to re move all traces of old lubricant 2 After cleaning the bearings dry them with clean compressed air Take care to prevent spinning the bearings when using a compressed air jet 3 Immediately wrap bearings in a lint free cloth to protect them from dust and other foreign matter ...

Страница 11: ...ERING CYLINDER ROD 11 GREASE FITTING 12 COTTER PIN 13 HUB CAP 14 CASTLE NUT 15 WASHER 16 WHEEL HUB 17 BEARING CUP OUTER 18 BEARING CONE OUTER 19 BEARING CUP INNER 20 BEARING CONE INNER 21 WEAR RING 22 OIL SEAL 23 SPINDLE 24 LUBE FITTING Figure 4 Steering Axle Disassemble 1600 SRM 1952 Steering Axle Assembly Repair 5 ...

Страница 12: ...no end play Tighten castle nut to 34 N m 25 lbf ft 5 Install new cotter pin in castle nut If cotter pin cannot be installed tighten castle nut to the first alignment position where the cotter pin can be installed 6 Install hub cap See Figure 5 7 Repeat Step 1 through Step 6 for other wheel NOTE Apply multipurpose grease to stub shaft prior to installing See the Periodic Maintenance manual listed i...

Страница 13: ... of the parts and assemblies See the Operating Manual or Periodic Mainte nance manual listed in the General of this manual for the procedures to put the lift truck on blocks 1 Put the lift truck on blocks 2 Remove the wheel and bearings See Steering Axle Assembly Repair for procedures 3 Remove two snap rings and washers from the pin holding the tie rod to steering cylinder rod and remove pin See F...

Страница 14: ...1 SNAP RING 2 PIN 3 STEERING CYLINDER 4 SEAL 5 TIE ROD ASSEMBLY 6 SPINDLE LEFT SIDE SHOWN Figure 6 Tie Rod Assembly Spindles Bearings and Tie Rods Repair 1600 SRM 1952 8 ...

Страница 15: ...ware 2 Inspect all parts for dents holes bends burrs rust corrosion or marred finish Assemble 1 Install new seals on the spindle Lubricate the seals with grease If necessary press new bear ing cones on the spindle 2 Lubricate the bearings with wheel bearing grease Verify the bearings are filled with grease If necessary press the new bearing cups into the steering axle frame and bearing cap Install...

Страница 16: ...THE LIFT TRUCK ON BLOCKS The lift truck must be put on blocks for some types of maintenance and repair The removal of the mast drive axle battery or counterweight as semblies will cause large changes in the center of gravity When the lift truck is put on blocks put additional blocks in the following positions If the mast and drive axle are removed put blocks under the counterweight so the lift tru...

Страница 17: ...ell by the installation of cylinder mount capscrews into the axle frame To prevent oil leaks at the caps hold the caps on the cylinder shell during removal 1 Disconnect and tag hydraulic lines at steering cylinder See Figure 9 Install caps in fittings on cylinder and put fittings on hydraulic lines 2 Remove the tie rods See Spindles Bearings and Tie Rods Repair section for procedures 3 Remove caps...

Страница 18: ...ell during installation so the parts are not damaged Install other end cap into shell Put caps on hydraulic fittings of end caps 5 Hold end caps and install cylinder on axle frame using capscrews Tighten capscrews to 225 N m 166 lbf ft 6 Install tie rods See Spindles Bearings and Tie Rods Repair for procedures 7 Remove plugs and caps and connect hydraulic lines as tagged during removal to steering...

Страница 19: ...SEAL 9 CYLINDER ROD 10 HYDRAULIC LINE PORT Torque Specifications Axle Mounting Bolts and Nuts 270 N m 199 lbf ft Hub Nut Initial 203 N m 150 lbf ft Hub Nut Final 34 N m 25 lbf ft Spindle Bearing Cap Capscrews 47 N m 35 lbf ft Steer Cylinder Mounting Bolts 225 N m 166 lbf ft 1600 SRM 1952 Steering Cylinder Repair 13 ...

Страница 20: ...NOTES 14 ...

Страница 21: ......

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