A.
32 mm (1.25 in.) FOR J1.60-2.00XMT
(J30-40ZT) (J160) SHOWN.
1. MAST
2. ROD END
3. TILT CYLINDER
Figure 7. Tilt Cylinder Adjustments for Lift Truck
Models J1.60-2.00XMT (J30-40ZT) (J160), S4.0, 4.5,
5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS;
S120FTS; S120FTPRS) (G004, H004), and H4.0FT5/
FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100,
110, 120FT) (N005, P005, R005, S005) Only
2.
Adjust the stroke of the tilt cylinders WITH tilt
limit spacers as follows:
a.
Adjust the rod ends to 15 mm (0.6 in.) for all
tilt cylinders as shown in Figure 6.
b.
Slowly tilt the mast forward until one cylin-
der rod stops. On the opposite cylinder,
loosen the capscrews on the rod end. Use a
wrench and turn the cylinder rod IN as nec-
essary. Repeat this procedure until both cyl-
inder rods stop at the same position within
1 mm (0.04 in.).
c.
Slowly tilt the mast backward until one rod
end just contacts the spacer. Add shims to fill
the gap at the opposite rod end until both rod
ends
contact
the
spacers
within
0.5 mm (0.02 in.).
d.
After the adjustments are complete, tighten
the
nuts
on
the
rod
ends
to
90 N•m (66 lbf ft).
e.
Tilt the mast fully backward and measure
the tilt angle. See the nameplate for tilt an-
gles. If necessary, add an equal number of
shims to both rods for the correct angle.
TILT CYLINDER LEAK CHECK
WARNING
Never allow anyone under a raised carriage. DO
NOT put any part of your body in or through the
lift mechanism unless all parts of the mast are
completely lowered and the engine is STOPPED.
DO NOT try to find hydraulic leaks by putting your
hand on hydraulic components under pressure.
Hydraulic oil can be injected into the body by the
pressure.
1.
Put a capacity load on the forks. Use a safety
chain to hold the load to the carriage. Raise the
load approximately 2.5 m (8 ft). Put the mast in
a vertical position.
2.
Measure the distance that the rod for tilt cylin-
der extends from the shell. Check the distance
the rod moves in five or ten minutes. Multiply
the rate in Table 1 by the time of the test and
compare the numbers.
2100 SRM 1139
Tilt Cylinder Repair
13
