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ST16135-00E

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10 Fault Finding

10 Fault Finding

10.1 Fault Finding

WARNING ! 

The Controller sequential logic monitors and checks compressor 
status through all stages of the operational cycle. At each stage, 
the configuration and parameter limits set within the Controller 
must be met for continued safe operation of the compressor.

If faults occur they appear on the Controller display with a specific 
code, the last character, E, A or R, identifies the fault type.

10.2 Shutdown Error (E)

A shutdown error stops the compressor immediately or by normal 
stopping sequence, preventing damage or a hazardous condition. 
The error condition must be located and corrected, press reset to 
cancel the error and the compressor can restart. 

10.3 Alarm Error (A)

Alarms occur as a warning when normal operating conditions are 
exceeded, but will not stop the compressor from being started and 
run.

10.4 Run Inhibit Error (R)

A run inhibit will prevent motor start until the fault is located and 
corrected. With normal operational status restored, press reset to 
cancel the error.

10.5 Service Alarm Error (A)

A timer counts down from set values until a routine service is due 
at 0 that sets off an alarm. A negative value count continues until 
the timer is reset by maintenance personnel after the service

10.6 Fault Display Symbols

Various examples of symbols that appear on the controller display 
with fault codes are shown below.

General fault

Emergency stop

Excess pressure

Power failure

Above set temperature limit

Lubrication, oil, oil level

Dewpoint

Motor

Service due, maintenance

Filter differential, filter service

Er 0010 E

Emergency stop

Er 0020 E

Fan motor overtemperature or circuit breaker 
tripped

Er 0030 E

Motor overload tripped (if fitted)

Er 0080 E

Compressor motor overtemperature

Er 0115 E

Delivery pressure sensor fault

Er 0119 E

Delivery pressure high

Er 0125 E

Delivery temperature sensor fault

Er 0129 E

Delivery temperature high

Er 0135 E

Compressor pressure sensor fault

Er 0131 E

Compressor pressure below set minimum limit of 
0.5 bar

Er 0139 E

Compressor pressure high

Er 0821 E

Short circuit on controller analogue or digital 
supply

Er 0836 E

EMC or controller internal error

Er 0846 E

Delivery pressure sensor range set too low

Er 0856 E

Compressor pressure sensor range set too low

Er 0d01 E

RS485 communication not established

Er 0d02 E

RS485 communication lost

Er 0d03 E

Communication error reported by VSD

Er 0d06 E

VSD error (see P00 - DE)

Er 0d08 E

Safety interlock error (VSD physical start)

Er 2118 A

Delivery pressure high

Er 2128 A 

Delivery temperature high

Er 2138 A

Compressor pressure high

Er 2816 A

Power failure when controller operational

Er 2d07 A

Drive alarm (see P00 - DE)

Er 2d09 A

Motor overload, compressor unloads until 
current reduces

Er 3123 R

RSU delivery temperature (AT) below the set 
temperature run inhibit level.

Er 3137 R

Run inhibited until internal pressure has 
reduced.

Er 3d04 R

Drive type mismatch

Er 3d05 R

Motor type mismatch

Er 4804 A

Service due, reset countdown timer

Содержание HB18

Страница 1: ...User Handbook HV04 HV45 Models ACE Stationary Air Compressors ST 16135 00 Iss E 05 2009 GB...

Страница 2: ......

Страница 3: ...ion 9 4 2 Lifting and Handling Fig 4 1 and Fig 4 2 9 4 3 Model Weights 9 5 Installation and Commissioning 11 5 1 Positioning Your Compressor Basic Requirements 11 5 2 Ventilation Fig 5 1 11 5 3 Electr...

Страница 4: ...Oil Filter Replacement Fig 9 3 24 9 10 Oil filling Top up Fig 9 3 25 9 11 Air Filter Replacement Fig 9 2 25 9 12 Oil Separator Replacement Fig 9 2 25 9 13 Clean Oil Cooler Aftercooler Fig 9 4 25 9 14...

Страница 5: ...ir com 1 5 Model Range This Handbook relates to all ACE HV04 HV45 vertical range compressors and hypac models V04ACE07 4035D400 50Hz model V04ACE10 4035D400 50Hz model V04ACE07 4035S400 50Hz model V04...

Страница 6: ...el V45ACE08 2036D150 60Hzmodel V45ACE10 2036D150 60Hzmodel V45ACE08 5736D150 60Hzmodel V45ACE10 5736D150 60Hz model The last three digits of the product code represent mark number changes you may rece...

Страница 7: ...he compressor s vent down cycle is complete Release any pressure contained in the aftercooler or associated pipework Check that the compressor pressure gauge reads zero Do not proceed until it does Ca...

Страница 8: ...e is any suspicion of aspiration into the lungs for example during vomiting admit to hospital immediately Pressure injection Obtain immediate medical attention even if injury appears minor Spillage So...

Страница 9: ...e required Conditions or applications which prevent the compressor temperature stabilising between these parameters should be avoided Single speed HV30 HV45 and all RS units have automatic stop start...

Страница 10: ...or 10 5 7 5 Servo Valve bar 8 0 or 11 0 8 0 Run on Time after PU secs RT 120 60 Run on Time to Stop secs ST 2 Pressure Display Units P 0 bar 1 psi 2 kpa Temperature Display Units T 0 C 1 F Vacuum Rel...

Страница 11: ...8 0 Unload Pressure bar PU 8 5 or 10 5 8 5 Servo Valve bar 9 0 or 11 0 9 0 Run on Time after PU secs RT 60 8 bar 90 10bar 60 Run on Time to Stop secs ST 2 Pressure Display Units P 0 bar 1 psi 2 kpa Te...

Страница 12: ...8 5 Servo Valve bar 9 0 or 11 0 9 0 Run on Time after PU secs RT 60 8 bar 90 10bar 60 Run on Time to Stop secs ST 2 Pressure Display Units P 0 bar 1 psi 2 kpa Temperature Display Units T 0 C 1 F Vacuu...

Страница 13: ...the hypac or compressor and place it in the desired location Fig 4 2 ACED HV11 22 Hypac Compressor Damage to mountings may occur if you attempt to slide the compressor into position Take care when mo...

Страница 14: ......

Страница 15: ...ated in a moderate ambient temperature If temperatures frequently fall below 0 C consult your Hydrovane D istributor A different grade of oil may be required Compressor air intake and exhaust grills h...

Страница 16: ...that the compressor is filled with approved oil and that all plugs are fitted securely Refer to Section 9 6 Access Panel Removal to remove the top panel so that the compressor pressure gauge can be v...

Страница 17: ...vane standard single speed compressors feeding a common pressure system the minimum air line pressure of the RS compressor must be limited to the lowest maximum air line pressure of the single speed m...

Страница 18: ......

Страница 19: ...st savings due to the offload power reduction During offload run on time at minimum pressure the compressor will either stop with no air demand or return to onload running if more air is required Auto...

Страница 20: ...the oil system is filtered by an oil filter L An oil level sight glass M is mounted adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler N The sight glass M w...

Страница 21: ...n and red LED indicators for three seconds Fig 7 1 The display then shows the software version code for a further three seconds before showing the normal operating display Single speed compressors all...

Страница 22: ...s Mode Press the green START button the compressor will start and run continuously within the load unload PL PU pressure set points to match system demand On initial start with no pressure in the syst...

Страница 23: ...r Remote start stop Filter differential pressure Normal operational mode Selected item locked as temporary default display Menu mode Page item locked adjustment inhibited Pressure set point indication...

Страница 24: ......

Страница 25: ...mperature Display Units h 01 15 Error Log A selected item will flash press plus up or minus down button to change a value or select an alternative press ENTER to select During changes if no key activi...

Страница 26: ...adjustment or a lower pressure is required then carry out the following procedure a Turn the electrical supply on at the isolator disconnect the air outlet valve from the system and fit an air silence...

Страница 27: ...Distributor 9 3 Servicing RS Servicing intervals and procedures are the same as specified for the standard fixed speed compressor of the same power kW rating The speed control unit does not require an...

Страница 28: ...the top panel from the snap fit location pegs or location slots and lift clear of the compressor Check that the compressor pressure gauge reads zero 9 7 Oil Draining and Filter Replacement Fig 9 2 and...

Страница 29: ...g area behind the cabinet filter B All discarded items and waste oil must be disposed of in an approved manner 9 14 Cabinet Air Filter Remove the disposable filter located in the rear panel by sliding...

Страница 30: ...extreme ambients HPO oil should be used at the 2000 hour oil change periods If the oil is working above these temperatures the oil life will be significantly reduced If changing to Fluid Force Clear...

Страница 31: ...X X X Check motor for damage X X X X Check motor starter for loose connections X X X X Check motor cables and earth X X X X Check motor for vibration X X X X Check flexible oil pipes X Check oil seal...

Страница 32: ...otor for damage X X X Check motor starter for loose connections X X X Check motor cables and earth X X X Check motor for vibration X X X Check flexible oil pipes X Check oil seal for leakage X Check d...

Страница 33: ...low General fault Emergency stop Excess pressure Power failure Above set temperature limit Lubrication oil oil level Dewpoint Motor Service due maintenance Filter differential filter service Er 0010 E...

Страница 34: ...enu P21 For authorised engineers to install or service compressors as part of an approved installation or maintenance program 10 10 Diagnostic Menu P22 Allows an authorised technician to check and tes...

Страница 35: ......

Страница 36: ...ion of the Technical Publications Department Gardner Denver Ltd Gardner Denver Ltd Claybrook Drive Washford Industrial Estate Redditch Worcestershire B98 ODS United Kingdom Tel 44 0 1527 525522 Fax 44...

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