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User Handbook

HV04 - HV45 Models (ACE)

Stationary Air Compressors

ST 16135-00 Iss E 05/2009

Содержание HB18

Страница 1: ...User Handbook HV04 HV45 Models ACE Stationary Air Compressors ST 16135 00 Iss E 05 2009 GB...

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Страница 3: ...ion 9 4 2 Lifting and Handling Fig 4 1 and Fig 4 2 9 4 3 Model Weights 9 5 Installation and Commissioning 11 5 1 Positioning Your Compressor Basic Requirements 11 5 2 Ventilation Fig 5 1 11 5 3 Electr...

Страница 4: ...Oil Filter Replacement Fig 9 3 24 9 10 Oil filling Top up Fig 9 3 25 9 11 Air Filter Replacement Fig 9 2 25 9 12 Oil Separator Replacement Fig 9 2 25 9 13 Clean Oil Cooler Aftercooler Fig 9 4 25 9 14...

Страница 5: ...ir com 1 5 Model Range This Handbook relates to all ACE HV04 HV45 vertical range compressors and hypac models V04ACE07 4035D400 50Hz model V04ACE10 4035D400 50Hz model V04ACE07 4035S400 50Hz model V04...

Страница 6: ...el V45ACE08 2036D150 60Hzmodel V45ACE10 2036D150 60Hzmodel V45ACE08 5736D150 60Hzmodel V45ACE10 5736D150 60Hz model The last three digits of the product code represent mark number changes you may rece...

Страница 7: ...he compressor s vent down cycle is complete Release any pressure contained in the aftercooler or associated pipework Check that the compressor pressure gauge reads zero Do not proceed until it does Ca...

Страница 8: ...e is any suspicion of aspiration into the lungs for example during vomiting admit to hospital immediately Pressure injection Obtain immediate medical attention even if injury appears minor Spillage So...

Страница 9: ...e required Conditions or applications which prevent the compressor temperature stabilising between these parameters should be avoided Single speed HV30 HV45 and all RS units have automatic stop start...

Страница 10: ...or 10 5 7 5 Servo Valve bar 8 0 or 11 0 8 0 Run on Time after PU secs RT 120 60 Run on Time to Stop secs ST 2 Pressure Display Units P 0 bar 1 psi 2 kpa Temperature Display Units T 0 C 1 F Vacuum Rel...

Страница 11: ...8 0 Unload Pressure bar PU 8 5 or 10 5 8 5 Servo Valve bar 9 0 or 11 0 9 0 Run on Time after PU secs RT 60 8 bar 90 10bar 60 Run on Time to Stop secs ST 2 Pressure Display Units P 0 bar 1 psi 2 kpa Te...

Страница 12: ...8 5 Servo Valve bar 9 0 or 11 0 9 0 Run on Time after PU secs RT 60 8 bar 90 10bar 60 Run on Time to Stop secs ST 2 Pressure Display Units P 0 bar 1 psi 2 kpa Temperature Display Units T 0 C 1 F Vacuu...

Страница 13: ...the hypac or compressor and place it in the desired location Fig 4 2 ACED HV11 22 Hypac Compressor Damage to mountings may occur if you attempt to slide the compressor into position Take care when mo...

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Страница 15: ...ated in a moderate ambient temperature If temperatures frequently fall below 0 C consult your Hydrovane D istributor A different grade of oil may be required Compressor air intake and exhaust grills h...

Страница 16: ...that the compressor is filled with approved oil and that all plugs are fitted securely Refer to Section 9 6 Access Panel Removal to remove the top panel so that the compressor pressure gauge can be v...

Страница 17: ...vane standard single speed compressors feeding a common pressure system the minimum air line pressure of the RS compressor must be limited to the lowest maximum air line pressure of the single speed m...

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Страница 19: ...st savings due to the offload power reduction During offload run on time at minimum pressure the compressor will either stop with no air demand or return to onload running if more air is required Auto...

Страница 20: ...the oil system is filtered by an oil filter L An oil level sight glass M is mounted adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler N The sight glass M w...

Страница 21: ...n and red LED indicators for three seconds Fig 7 1 The display then shows the software version code for a further three seconds before showing the normal operating display Single speed compressors all...

Страница 22: ...s Mode Press the green START button the compressor will start and run continuously within the load unload PL PU pressure set points to match system demand On initial start with no pressure in the syst...

Страница 23: ...r Remote start stop Filter differential pressure Normal operational mode Selected item locked as temporary default display Menu mode Page item locked adjustment inhibited Pressure set point indication...

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Страница 25: ...mperature Display Units h 01 15 Error Log A selected item will flash press plus up or minus down button to change a value or select an alternative press ENTER to select During changes if no key activi...

Страница 26: ...adjustment or a lower pressure is required then carry out the following procedure a Turn the electrical supply on at the isolator disconnect the air outlet valve from the system and fit an air silence...

Страница 27: ...Distributor 9 3 Servicing RS Servicing intervals and procedures are the same as specified for the standard fixed speed compressor of the same power kW rating The speed control unit does not require an...

Страница 28: ...the top panel from the snap fit location pegs or location slots and lift clear of the compressor Check that the compressor pressure gauge reads zero 9 7 Oil Draining and Filter Replacement Fig 9 2 and...

Страница 29: ...g area behind the cabinet filter B All discarded items and waste oil must be disposed of in an approved manner 9 14 Cabinet Air Filter Remove the disposable filter located in the rear panel by sliding...

Страница 30: ...extreme ambients HPO oil should be used at the 2000 hour oil change periods If the oil is working above these temperatures the oil life will be significantly reduced If changing to Fluid Force Clear...

Страница 31: ...X X X Check motor for damage X X X X Check motor starter for loose connections X X X X Check motor cables and earth X X X X Check motor for vibration X X X X Check flexible oil pipes X Check oil seal...

Страница 32: ...otor for damage X X X Check motor starter for loose connections X X X Check motor cables and earth X X X Check motor for vibration X X X Check flexible oil pipes X Check oil seal for leakage X Check d...

Страница 33: ...low General fault Emergency stop Excess pressure Power failure Above set temperature limit Lubrication oil oil level Dewpoint Motor Service due maintenance Filter differential filter service Er 0010 E...

Страница 34: ...enu P21 For authorised engineers to install or service compressors as part of an approved installation or maintenance program 10 10 Diagnostic Menu P22 Allows an authorised technician to check and tes...

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Страница 36: ...ion of the Technical Publications Department Gardner Denver Ltd Gardner Denver Ltd Claybrook Drive Washford Industrial Estate Redditch Worcestershire B98 ODS United Kingdom Tel 44 0 1527 525522 Fax 44...

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