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•  Check if the ball valves and valves are in the correct position.
•  Check if the connecting pins between the excavator and the sorting grab are well secured, as well 

as the wedge and the security pin of the quick release hitch system.

•  Ensure that the hoses have the correct length and are at no risk of interfering with any of the moving 

parts. Make sure they cannot wear or damage from contact with the grab or material that is moved 
by the grab.

3.5. Safety indications relating to maintenance of the attachment

•  Maintenance must only be performed by qualified personnel. Unauthorized and/or unqualified 

personnel may not adjust or repair the attachment.

•  Use the most suitable tools for the tasks required.
•  All adjustments, maintenance, repair or cleaning must be performed while the operating machine’s 

engine is off, the attachment must be stably supported on the ground and there must be no residual 
hydraulic pressure. Any residual hydraulic pressure must be released by opening and closing 
the attachment several times while the engine is off and while depressurising the oil tank. All 
maintenance operations must be marked on the card in the cabin.

•  When cleaning, assembling, disassembling, performing maintenance and transporting, ensure that 

the attachment is perfectly stable and lock it with the pins provided to prevent it rotating (if present). 
All moving parts must be secured by external constraints (such as slings or supports).

•  All service operations on the rotation slew ring must be performed by a specialized technician 

equipped with a torque wrench for tightening the screws.

•  For the hydraulic connections, only use hydraulic hoses and fittings that conform to the SAEJ517 or 

DIN20066 standards for the specified pressures. Failure to observe the above could compromise 
the safety of the attachment.

•  Always check the hoses are intact and that they have not been damaged in any way. If necessary, 

ensure they are replaced immediately. Search for leaks using small pieces of paper or cardboard 
and never with fingers to avoid injuries to the skin due by high pressure oil.

•  The oil can reach very high temperatures. Before performing any service on external surfaces, wait 

for them to completely cool.

•  Never perform hasty or makeshift repairs that could compromise the correct operation of the 

attachment. If in doubt, always request service by specialized personnel.

•  It is forbidden to perform checks and/or replace parts during operation.
•  All checks and maintenance that require the removal of the safety protections shall be performed 

entirely at the user’s risk. Therefore, we recommend that such operations be performed exclusively 
by specialised and authorised technicians.

•  In the case of operations or repairs that need to be performed in positions that are not directly 

accessible from the ground, use ladders or lifting devices that are safe and that conform to national 
safety regulations.

•  In the event of repairs near or below the attachment, make sure that there are no moving parts 

that can start working and that parts that are unstable by nature are not positioned on or near the 
attachment; always block them using adequate tools.

•  Unless expressly specified by this manual, do not repair or adjust the attachment (or parts of it) 

during operation, in order to avoid being hooked by moving parts.

•  Wear personal protective equipment whenever the attachment is in use, or when working in its 

vicinity.

•  Only use original spare parts to replace worn parts.

Содержание HDG Series

Страница 1: ...Hydraram B V Meander 7 9231DB Surhuisterveen Holland Tel 31 512 365 981 info hydraram com www hydraram com 05 2021 Certified company Operation and maintenance manual DEMOLITION GRAB HDG SERIES...

Страница 2: ......

Страница 3: ...Safety procedure prior to initial use of the attachment 11 3 5 Safety indications relating to maintenance of the attachment 12 3 6 Safety pictograms 14 3 7 Lighting 14 4 Description of the attachment...

Страница 4: ...3 2 Hydraulic hoses 23 6 3 3 Hydraulic oil 23 6 3 4 Grease and grease cartridges 23 6 4 Dismantling 23 7 Maintenance 24 7 1 De energising the attachment 24 7 2 General information 24 7 3 Regular main...

Страница 5: ...and occupational hygiene are adhered to where the attachment is to be used The instructions drawings and documentation contained in this manual are of a confidential technical nature and may not be re...

Страница 6: ...regular maintenance on the attachment QUALIFIED PERSONNEL or QUALIFIED OPERATOR refers to those persons who have attended specialisation and training courses etc and who have experience in the install...

Страница 7: ...e operating machine such as safety devices enabled safety devices disabled emergency stop button pressed power source insulation type etc RESIDUAL HAZARD A hazard that it has not been possible to elim...

Страница 8: ...This manual is intended for use by operating and maintenance personnel It contains instructions and technical diagrams that may not be copied in whole or in part distributed or examined by unauthoris...

Страница 9: ...er technician Except where otherwise stipulated in the contract the customer shall be responsible for Preparing the working environment area and operating equipment in conformity with the legally appl...

Страница 10: ...ees of marketability and suitability irrespective of purpose furthermore under the terms of this warranty Hydrarm s obligations and responsibilities shall not include any shipping or other expenses i...

Страница 11: ...able to intervene promptly in the aftermath of breakdown or fault condition the customer shall be responsible for any further deterioration or damages resulting from the continued use of the Hydraram...

Страница 12: ...of the attachment Residual risks Necessary or recommended personal protective equipment Prevention of human errors Prohibitions obligations regarding reasonably foreseeable incorrect behaviour WARNING...

Страница 13: ...s Checks must be performed by an expert they must be visual and functional with the purpose of guaranteeing the safety of the attachment They include A check of all the load bearing structures which m...

Страница 14: ...expressly permitted and documented Any improper use of the latter will absolve the manufacturer of all and any damage to property and persons and render any guarantees null and void The attachment mus...

Страница 15: ...the operator be trained to make best use of the attachment Unauthorized and or unqualified personnel may not use the attachment Do not approach to within 20 metres of the range of action of an operati...

Страница 16: ...aulic hoses and fittings that conform to the SAEJ517 or DIN20066 standards for the specified pressures Failure to observe the above could compromise the safety of the attachment Always check the hoses...

Страница 17: ...s Any tampering by the user shall absolve the manufacturer of all and any liability and shall render the user solely responsible to the competent authorities for the prevention of accidents IMPORTANT...

Страница 18: ...Hydraram intended for modern industrial demolition sites which involve significant moving and sorting efforts and experts in recycling scrap The attachment consists of a main body and grab shells The...

Страница 19: ...0 700 700 850 770 950 1000 Capacity ltr 30 50 70 100 120 150 200 Closing force kN 8 12 18 22 24 26 28 HDG 52R HDG 62R HDG 88R HDG 110R HDG 130R HDG 150R HDG 180R Excavatorclass t 7 11 10 15 12 18 14 2...

Страница 20: ...ght mm 1500 1500 1500 1650 1700 1700 1750 Capacity ltr 800 850 900 900 950 1000 1100 Closing force kN 68 72 80 80 90 95 100 HDG 480R HDG 520R HDG 580R HDG 640R HDG 820R HDG 1400R Excavatorclass t 35 5...

Страница 21: ...for short distances until the condition of optimum stability is reached Slowly lift and handle with the maximum care to avoid oscillations Transport of the HDG series demolition and sorting grab must...

Страница 22: ...d stress Protect the attachment from humidity and large temperature variations Keep the attachment away from corrosive substances Store the grab on a wooden pallet with a level horizontal surface with...

Страница 23: ...he excavator to position it in the adapter plate holder Avoid sudden movements Follow the procedure outlined below if you are using a pin and bushing system Follow the directions provided by a colleag...

Страница 24: ...o pinch the hoses 5 4 3 Connecting the hydraulic hoses for the Rotate function Remove the cap nuts and plugs from the connections for the Rotate function and store them for future use Inspect the conn...

Страница 25: ...gue remains visible WARNING Hammering bolts out can cause splinters to fly off which can cause serious damage to the eyes Wear safety goggles when hammering out bolts Remove the bolt clips from the sh...

Страница 26: ...summer and in tropical climates hydraulic oil type HLP 68 meets the minimum requirements 6 2 2 Low ambient temperature If the demolition and sorting grab is used in ambient temperatures below 0 C do n...

Страница 27: ...company 6 3 2 Hydraulic hoses Drain and collect the oil from the hydraulic hoses Dispose of the hydraulic hoses in accordance with applicable regulations and avoid risks to the environment 6 3 3 Hydra...

Страница 28: ...moved and or opened correctly Carefully clean individual components with an appropriate degreaser and without using compressed air as this just moves dirt around Determine maintenance intervals based...

Страница 29: ...operating hours using the same type of grease specified for the excavator When the interchangeable wear blades on the grab shells have worn away to that extent that the grab can no longer fully close...

Страница 30: ...8 operating hours 7 3 2 Lubrication schedule The attachment must be lubricated at all the greasing points indicated on the respective plate Lubrication interval prior to every use Place the demolitio...

Страница 31: ...M14 200 Nm 20 Kgm M16 300 Nm 30 Kgm All models M20 600 Nm 60 Kgm M24 1000 Nm 100 Kgm M27 1500 Nm 150 Kgm M30 2000 Nm 200 Kgm M36 3600 Nm 360 Kgm M39 4600 Nm 460 Kgm 7 4 Torque The table on this page p...

Страница 32: ...function does not work Rotary motor gear unit slew ring rotation transmission defect Inspect the rotary motor gear unit slew ring rotation transmission and replace the defective parts The operating te...

Страница 33: ...Hydraram B V Meander 7 9231DB Surhuisterveen Holland Tel 31 512 365 981 info hydraram com www hydraram com...

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