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Hycontrol Microflex LR Integral, Инструкция по установке и эксплуатации

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Elec. Iss. 04 

May 2013 Rev 04 

 
 
 

 

 

 

Microflex LR 

– Integral 

(Ultrasonic Level Measurement) 

 
 
 
 

 

Installation & Operation 

Instruction Manual 

 
 
 
 

 

Hycontrol Limited, Larchwood House, Orchard Street, 

Redditch, Worcestershire, UK.  B98 7DP 

Tel:  + 00 44 (0)1527 406800  Fax:  +00 44(0)1527 406810 

Email:  [email protected]   Web:  www.hycontrol.com 

Содержание Microflex LR Integral

Страница 1: ... Ultrasonic Level Measurement Installation Operation Instruction Manual Hycontrol Limited Larchwood House Orchard Street Redditch Worcestershire UK B98 7DP Tel 00 44 0 1527 406800 Fax 00 44 0 1527 406810 Email sales hycontrol com Web www hycontrol com ...

Страница 2: ...ated Supply Is 8 2 3 2 2 MI3 Terminal Connections for DC Supply 8 a 4 Wire DC Driving from Internal Isolated Supply Is 8 b 3 Wire DC Modulating from Common User Supply RL to DC 8 c 3 Wire DC Modulating from Common User Supply RL to GND 9 2 4 Hycontrol Link Wiring for Remote diagnostics via GSM 9 3 PROGRAMMING 10 3 1 Entering Data 10 3 2 Access to Main Menu 10 3 3 Entering Basic Data QUICKSET 11 3 ...

Страница 3: ...ms outputs The transmitter must be mounted directly above the surface of the material to be monitored Ultrasonic pulses are transmitted to the surface of the material to be monitored and reflected back to the transmitter The time period between transmission and reception of the pulses is directly proportional to the distance between the transmitter and the material Since the speed of sound through...

Страница 4: ...The transmitter is available with a choice of 2 relay switches 4 20mA or Modbus outputs up to 32 instruments can be networked together If specified the instruments are available approved for ATEX EEx ia Zone 0 gases Zone 20 dusts 24Vdc only or ATEX Dust Protection only Zone 20 Remote programming of the product is available via Hycontrol s Vision System II software and all the instruments can be co...

Страница 5: ... The unit should not be mounted in a confined space where temperature might exceed the safe working temperature 20 C to 60 C If the unit is mounted outside it should be protected from direct sunlight or severe weather conditions When using a focaliser cone ensure that it protrudes at least 50mm into the vessel The transmitter must be installed to ensure a clear line of sight from the radiating fac...

Страница 6: ...omms Modbus and Relay output Thread size Flange optional D L1 120 LC DC Optional 160 3 x M16 Conduit entries MI2 Two wire transmitter with display MI3 2 3 or 4 wire transmitter with display and 2 relays Range Metres L1 LC Optional D DC Optional Thread Size Flange Optional 10 177 50 2 20 255 275 75 98 3 4 40 410 413 89 236 3 5 10 60 687 460 89 236 10 Flange Options ANSI DIN or JIS Dimensions for 10...

Страница 7: ...Max 750Ω 4 20mA TEST 4 20mA MI2 Terminal Connection 2 3 2 Wiring Diagram MI3 Transmitter with 2 relays 4 20mA Outputs Terminals RL2 COMMS RL1 See Appendix A for Test function 2 3 2 1 MI3 Terminal Connections for AC Supply a Modulating from User s External DC Supply RL to Pos 4 20mA Use Shielded cable PLC DCS IND RL Max 750Ω Is 4 20mA MI3 Terminal Connection N L1 AC IN User 90 260V AC Supply User 2...

Страница 8: ...90 260V AC Supply NOTE Isolated current output can be made common with external DC Supply Positive or Negative if required e g RL connected to GND 2 3 2 2 MI3 Terminal Connection for DC Supply a 4 Wire DC Driving from Internal Isolated Supply Is Use Shielded cable User 24V DC Supply PLC DCS IND RL Max 400Ω 4 20mA Is 4 20mA MI3 Terminal Connection GND DC DC IN NOTE Isolated current output can be ma...

Страница 9: ...s 4 20mA MI3 Terminal Connection GND DC DC IN NOTE RL Max 750Ω If user DC Supply 24V 2 4 Hycontrol Link GSM Connection The Hycontrol Link is a separately powered GSM module which enables Hycontrol Service Engineers to interrogate and programme any MI3 transmitter The following diagram shows how to wire it to the MI3 Hycontrol Link Terminal MI3 Series Transmitter 2 Relays To other Microflex LR and ...

Страница 10: ...ons A B One press takes the user back one step Press twice when all selections are finished Stores the current set up in memory and checks the validity of the software selections then returns the instrument to normal operating condition Use these 4 buttons along with the following software tree to customize the instrument for your application 3 2 To access main menu Space 5 72m Unlock 0 QuickSet O...

Страница 11: ...lect from List See Appendix B for options Use arrows to select appropriate speed of rate of change of level Custom units hour View displays current speed setting Fast Medium Slow Use arrows to select normal display output from Space Material Material Flow See note on FLOW Section 3 3 1 Volume Clear All NO CAL CAL Use arrows to toggle selection YES will cancel all past entries and return the instru...

Страница 12: ...or Display Mode CAL CAL CAL CAL Flow Unit Flow Exp Flow Max Lo Cut Off CAL CAL CAL CAL CAL 2 Press CAL to select Flow 3 Additional flow parameters now available Part of QUICKSET menu To adjust Flow Unit To adjust Flow Exp To adjust Flow Max To adjust Lo Cut Off To accept change To accept change To accept change To accept change Example 3 2 Rectangular flume with a maximum flow of 150 l s at head 0...

Страница 13: ... Use arrows to select Relay Mode DEN Relay normally de energised Will energise if level above L1 Will de energise if level below L2 En Relay normally energised Will de energise if level above L1 Will re energise if level below L2 FS Relay will be normally energised and De energised if instrument goes to failsafe condition OFF Relay not used No Relays included in MI2 and 2 relays included in MI3 CA...

Страница 14: ...etected or is less than 1 0 volts See A Reduce gain if echo detected is in front of the true larger echo but it is greater than the threshold See B C CAL Threshold CAL Increase threshold to increase noise immunity See D CAL CAL CAL A If no echo is detected or the echo size S in volts is below 1 0 volt then increase Gain until the echo is detected and S equals 1 0 volt minimum B If the instrument i...

Страница 15: ...ument is in its normal RUN mode the following diagnostics are available Instant echo distance This is the distance which the instrument records for each pulse of the transducer and should be reasonably stable Echo size in volts This should be stable around 1 0 to 1 5 volts for a good signal Gain used to detect echo The amount of gain to recover if the echo is less than threshold detection voltage ...

Страница 16: ...0 60 metre range Accuracy 0 25 of maximum range Operating temperature 40ºC to 80ºC Ambient temperature Electronics 40ºC to 80ºC Display 2 line 8 digit LCD Enclosure Integral System IP67 Key Pad Integral 4 button Mounting MI__10 2 NPT or BSPT MI__20 4 Flanged ANSI DIN or JIS MI__40 60 10 Flanged ANSI DIN or JIS Weight MI_10 1 75Kg Typical weight MI_20 3 5Kg Typical weight including flange cone MI_4...

Страница 17: ...KHz Process Connection FA ANSI Flange FD DIN Flange FJ JSI Flange SB BSP 30KHz only SN NPT 30KHz only XX Not required Process Connection Size 02 2 inch thread 30KHz only 04 4 Flange only 06 6 Flange only 08 8 Flange only 10 10 Flange only Standard on 10KHz 5KHz XX Not required Flange Material 4 Polypropylene 6 Teflon 7 Carbon Fibre X Not required Z Special Cone XX Not required 04 4 10 10 Cone Mate...

Страница 18: ...g Installation Manual May 2013 Rev 4 Page 18 6 LABELLING INFORMATION Standard label fitted to all Microflex LR Integral Transmitters Equipment Type Part No Serial No Manufactured date HYCONTROL LTD ENGLAND Tel 44 0 1527 406800 www hycontrol com ...

Страница 19: ... are to be connected in a multi drop network Each address number must only be used once on any network possible addresses are 1 255 Diagnostic Block Read Only Can be read as Singles or any Block wholly within the limits of this range of addresses 40124 LOW LEVEL span set point in mm 40125 HIGH LEVEL span set point in mm 40126 DISPLAYED DISTANCE DISTANCE in mm 40127 NOT USED 40128 NEW DISTANCE E DI...

Страница 20: ...w number Span Adjustment Read Write MUST Read Write SINGLES NOT BLOCKS 40013 LOW LEVEL span set point in mm 40014 HIGH LEVEL span set point in mm RELAY Function Adjustment Read Write MUST Read Write SINGLES NOT BLOCKS 40052 Relay 1 Mode setting values defined as listed here 0 OFF 1 FS Failsafe 2 EN Energise on Level 3 DEN De Energise on Level 40053 Relay 2 Mode setting values defined as listed for...

Страница 21: ...ng values defined as listed here 0 Liquid 1 Solid 2 Slurry 3 Position 40018 FILL RATE parameter setting in metres per hour 10 40019 EMPTY RATE parameter setting in metres per hour 10 40020 DISPLAY MODE parameter setting values defined as listed here 1 Volume 2 Flow 3 Material 4 Material 5 Space 6 Differential Output 7 Average Material 40065 FLOW UNITS parameter setting values defined as listed her...

Страница 22: ... 7 5 40437 WINDOW parameter setting in mm 40438 WINFWD INC parameter setting in mm 40439 WINBACK INC parameter setting in mm 40440 CONFIRM parameter setting raw number 40441 HOLD parameter setting raw number 40442 TX VOLTAGE parameter setting in V 413 25 40445 NOISE SWITCH parameter setting in 7 5 40446 ECHO WIDTH parameter setting in mm 40433 SEARCH FIRST parameter in 7 5 40034 MOVEMENT parameter...

Страница 23: ...cer Assembly Process 1 Remove red cap including cardboard 2 Screw the flange assembly fully down onto the cone as far down as it will go until the parts are tightly fastened 3 Screw the transducer tightly down onto the flange and cone assembly 4 Tighten the locking ring down to the flange to fix the components in place COMPLETED ASSEMBLY ...

Страница 24: ...nnection between Relay 1 COM terminal and the terminal labelled TEST See below 3 Wire a connection between the Relay 1 NO terminal on each unit linked together parallel connection of all units See below NC COM NO NC COM NO NC COM NO A B Test In A B Test In A B Test In RELAY 1 RELAY 1 RELAY 1 MICROFLEX LR 1 MICROFLEX LR 2 MICROFLEX LR 3 4 In the software setup of each unit program RlyMod1 Relay Mod...

Страница 25: ...und then at any time when one is pulsing it will ground the TEST terminals of all units it is connected to and temporarily pause them until it is finished then release them The next unit which is ready to pulse then does the same thing in turn and the process repeats The connections above also include the normally open contact of a relay programmed into Failsafe mode in line with the TEST terminal...

Страница 26: ... of level Custom units hour View Fast Medium Slow To adjust Application To adjust Fill Speed To Select application To accept change CAL To Empty Speed View Bin Level Fast Fill 100m h Empty 100m h Med Fill 50m h Empty 50m h Slow Fill 10m h Empty 10m h Cement Fast Fill 20m h Empty 20m h Med Fill 10m h Empty 10m h Slow Fill 5m h Empty 5m h Coal Fast Fill 100m h Empty 100m h Med Fill 50m h Empty 50m h...

Страница 27: ... Bin Fast Fill 1200m h Empty 400m h Med Fill 700m h Empty 250m h Slow Fill 300m h Empty 100m h Silo Level Fast Fill 100m h Empty 100m h Med Fill 50m h Empty 50m h Slow Fill 10m h Empty 10m h Slurry Fast Fill 100m h Empty 100m h Med Fill 50m h Empty 50m h Slow Fill 20m h Empty 20m h Solids Fast Fill 100m h Empty 100m h Med Fill 50m h Empty 50m h Slow Fill 10m h Empty 10m h Stockpile Fast Fill 200m ...

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