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6. Fault Location

 

 
 

Problem 

Cause 

Solution 

Pressure relief valve may be 
clogged up or defective 

Dismount pressure relief valve 
and clean with compressed 
air, or replace the valve 

Earth drill is difficult to hold, 
keeps turning  

Wrong adjustment of 
pressure relief valve 

Adjust pressure relief valve 
correctly 

Hydraulic oil is leaking at 
the valve block 

Worn seals in the seal 
housings on the valve block 

Replace worn seals.  
See section 8 

Earth drill does not start to 
drill, even though the 
trigger lever is fully 
activated 

Wrong adjustment of 
threaded rod between trigger 
lever and trigger 

Adjust threaded rod between 
trigger lever and trigger.  
See section 8 

Earth drill does not rotate 
forwards/reverse 

Wrong adjustment of 
threaded rod between trigger 
lever and trigger  

Adjust threaded rod between 
trigger lever and trigger.  
See section 8 

Dirt in pressure relief valve 

Dismount pressure relief valve 
and clean with compressed 
air 

Wrong adjustment of 
pressure relief valve 

Adjust pressure relief valve 
correctly 

Earth drill does not work 
satisfactorily, or 
performance is too weak 

Power source performance is 
too low 

Check the power source 

 

Содержание HED

Страница 1: ...HED Handheld Earth Drill HYCON A S Juelstrupparken 11 DK 9530 St vring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk...

Страница 2: ...de Safety Precautions 2 Oil Flow and Pressure 4 Technical Data 5 Service and Maintenance 6 Oil Types 6 Fault Location 7 Dismounting of Main Components 8 Mounting of Earth Drill 10 Tool List 18 Spare P...

Страница 3: ...efore important never to use your fingers to check for oil leaks and never to hold your face close to su spected leaks use a piece of cardboard instead If oil has penetrated the skin you should get me...

Страница 4: ...tting burnt on it To avoid all personal injury and damage to material all repair maintenance and service work must be carried out by authorized or properly trained persons only An earth drill not in u...

Страница 5: ...ed and that your service and repair costs will be too high It is important to check that the earth drill is not supplied with an oil flow beyond its design capacity that the working pressure is correc...

Страница 6: ...psi Built in torque limiter pressure relief valve 90 bar 1300 psi Max setting of pressure relief valve on power source 210 bar 3100 psi Max return pressure 75 bar 1100 psi Max torque 250 Nm 180 lbf ft...

Страница 7: ...male at T Oil Types The HYCON earth drill uses standard hydraulic oil i e all types of mineral oil and biodegradable oil which comply with the following values Recommended viscosity 20 40 cSt Permitte...

Страница 8: ...ll even though the trigger lever is fully activated Wrong adjustment of threaded rod between trigger lever and trigger Adjust threaded rod between trigger lever and trigger See section 8 Earth drill d...

Страница 9: ...smount the three screws at the side of the driving shaft The driving shaft can now be removed from the motor shaft Dismount the two screws that fix the motor to the frame Remove the motor from the fra...

Страница 10: ...lings from the fittings Dismount the two fittings Dismount the pressure relief valve Dismount the two banjo bolts that fix the valve block to the motor The valve block can now be removed from the moto...

Страница 11: ...s shown on the picture and mount the pipe plug Mount the threaded plug with seal Mount the two banjo bolts through the valve block and mount seal rings on the bolts from the opposite side of the valve...

Страница 12: ...hole for the pressure relief valve Tighten the pressure relief valve with a torque of 30 Nm Grease the seal housing on the inside and in the groove on the outside with silicone Place the seal at the b...

Страница 13: ...the trigger rod Mount the spool on the trigger rod Mount another spring ring at the other side of the spool Mount the lock for spring ring on the trigger rod Mount the spring and the spring retainer o...

Страница 14: ...ing spring spring retainer and seal housing on the trigger rod Add Loctite 243 to the two threads and mount the trigger plate Tighten the two screws very carefully When the seal housing is almost in p...

Страница 15: ...e Mount the two bolts washers and lock nuts that fix the motor to the frame Add Loctite 638 to the two threads on the trigger bracket Mount the two trigger levers in the trigger bracket Mount the comp...

Страница 16: ...ng ring on the trigger lever and then mount the eye on the lever Mount the other retaining ring at the other side of the eye Mount the nuts at both ends of the threaded rod Add Loctite 243 to the thre...

Страница 17: ...he joint piece on the threaded rod Add Loctite 243 to the thread on the fork head and mount it on the threaded rod Mount the spring pin through fork head and joint piece Press down the spring over the...

Страница 18: ...iving shaft down over the motor shaft and tighten the three screws with a torque of 25 Nm Place the screw through the washer and add Loctite 243 to the screw Mount the washer and the screw at the bott...

Страница 19: ...ivers 1 2 sizes 3 16 5 6 mm 6 mm long c Torque wrenches 1 2 sizes 5 50 Nm 10 100 Nm 20 200 Nm d Reversible ratchet 1 2 e Sockets 1 2 sizes 24 30 mm f Combination spanners sizes 10 13 19 24 27 30 mm g...

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