GREAT PLAINS FCA 4500-7275 Assembly Manual Download

Page: 1 / 58

Manufacturing, Inc.

www.greatplainsmfg.com

Printed 2019-03-21

560-594Q-ENG

Table of Contents

Index

Table of Contents

Index

ORIGINAL INSTRUCTIONS

Assembly Manual

FCA4500-5410, FCA 4500-7275

Field Cultivator Air Drill

Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!

Illustrations may show optional equipment not supplied with standard unit.

Summary of Contents for FCA 4500-7275

Page 1: ...AL INSTRUCTIONS Assembly Manual FCA4500 5410 FCA 4500 7275 Field Cultivator Air Drill Read the operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious...

Page 2: ...Table of Contents Index Table of Contents Index...

Page 3: ...mbly Checklist 4 Using This Manual 5 Definitions 5 Shipping Inventory 6 Unloading 7 Unpacking Components 7 Unload Smaller Items First 7 Unpacking Boxes 7 Further Assistance 7 Assembly 8 Center Frame A...

Page 4: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index iv...

Page 5: ...ed will result in death or serious injury This signal word is limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded WARNING indicates a...

Page 6: ...elieving pressure before disconnecting hydraulic lines Use a piece of paper or cardboard NOT BODY PARTS to check for suspected leaks Wear protective gloves and safety glasses or goggles when working w...

Page 7: ...heel handling equipment adequate for weight involved Safety At All Times Thoroughly read and understand the instructions in this manual before operation Read all instructions noted on the safety decal...

Page 8: ...mooth level eliminate weeds incorporate chemicals apply fertilizer and drill seed Models Covered Document Family Tools Required Basic Hand Tools Torque Wrench Fork Truck Overhead Hoist or Loader Pre a...

Page 9: ...nual on hand while assembling The information in this manual is current at printing Some parts may change to assure top performance Definitions The following terms are used throughout this manual A cr...

Page 10: ...nstalled in the correct locations on the frames The openers and the reel baskets will be assembled but will need to be install in the correct location on the machine Locate the reel arms opener arm mo...

Page 11: ...Place these components well out of the maneuvering area needed for unloading the shipping racks Centering componets Be sure and center fork truck or chains overhead hoist on componets so they won t sl...

Page 12: ...uts 15 Attach light brackets LH and RH with 1 2 x 41 32 x 4 u bolts 1 2 lock washers and 1 2 nuts See machine layout section in Appendix for proper light bracket placement 16 Attach light mounting bra...

Page 13: ...holes in front leveling links with front of level bar link and other end with welded ears on center brace bar Secure with 1 x 7 Gr 8 special thread bolts and 1 top lock nuts 24 Align top holes in rea...

Page 14: ...lock nut 33 Mount square jack to front mount on hitch with pin provided with jack Use jack to help support front of hitch for rest of hitch assembly 34 Align holes in hitch base with holes in front of...

Page 15: ...p lock nuts 44 Fasten LH wing truss to wing with 5 8 x 11 2 hex bolts 5 8 lock washers and 5 8 hex nuts 45 Align hole in rear of LH wing pull to LH wheel arm with 1 x 31 8 clevis pin 1 5 x 1 0 x 075 m...

Page 16: ...3 16 x 2 cotter pin Align rod end of cylinder with holes in the wing pull bar 2 leveling links secure with 1 x 7 Gr 8 hex bolt 1 top lock nut 55 Attach wing pull bar to turn buckle using 1 x 33 8 pin...

Page 17: ...en all bolts to specs See Torque Values Chart on page 30 Inside Wing Transport Refer to Figure 12 See transport section of Parts Manual for proper parts breakdown for inside wing walking beam assembli...

Page 18: ...le and front tube of walking beam See Tire Inflation Chart on page 31 for proper tire sizes for tire wheel assembly 67 Install the walking beam assembly into the wing torque tube with 5 16 x 4 Gr 8 he...

Page 19: ...ing pull bar level bar on center section front side to lever to caster wheel arm with 1 x 311 16 clevis pins and 3 16 x 2 cotter pins 73 Attach the pivot mount assembly to caster wheel arms and secure...

Page 20: ...Operator s Manual for proper shank placement Refer to Figure 16 83 Loosen 1 2 x 11 2 hex bolt clear up to get 5 8 x 2 hex bolt installed 84 Position pre assembled shank mount assembly over front of f...

Page 21: ...depth stop tube over peg on LH level bar secure with 1 2 flat washer and 1 8 x 1 cotter pin 92 Bolt depth stop screw assembly to front of depth stop tube with 1 2 x 21 2 hex bolts 1 2 lock wash ers an...

Page 22: ...ad elbow adjustable stud fitting into port C1 of rebound valve a Follow steps a and b from the foregoing instructions then proceed with the following steps below b Looking from fitting from end with n...

Page 23: ...ch to another double hydraulic tee block that needs to be mounted on the rear fold bracket using 5 16 x 31 2 5 16 lock washer and 5 16 hex nuts 98 These hoses will T off and will need to be connected...

Page 24: ...ttings See Rebound Valve and O Ring Fittings on page 18 Install Hose Handles Refer to Figure 22 Hose handles are color coded See Hydraulic Hose Hookup on page 25 for proper placement on hoses 103 Inst...

Page 25: ...er balance valve to the rear of the machine and connect to the bottom port on the bottom Double Tee Block see drawing insert This hose connects to the rod end of the opener cylinders This hose will ha...

Page 26: ...Torque Value Chart page 23 If a wrench pad is provided next to nut place a second wrench on pad to prevent flare from rotating while being torqued e When torquing nut onto a straight flared fitting it...

Page 27: ...sure there is enough slack in hinge area when folding machine the first time Hydraulic Handle Hook Up The towers on the Field Cultivator will not retract during folding if the tractor does not have a...

Page 28: ...r drill Raise Fold Hose This hose is connected to valve block port V3 on the implement Connect it to port C on the cart Lower Unfold Hose This hose is connected to valve block port V4 on the implement...

Page 29: ...inder symbol feeds a cylinder rod end 119 Once all hoses are tightened hook hoses to tractor Color Hydraulic Function Black Lift 2 hoses Green Fold 2 hoses Red Openers High Pressure Fluid Hazard Relie...

Page 30: ...rom the system 121 You may now charge the fold system Before charging the fold cylinders make sure the rod end of the cylinders are un pinned and block is under cylinders as shown on rear cylinders so...

Page 31: ...cut the tube and attach to the opener seed tube Tubes must be long enough for full range of motion flexing down If the tubes are too long they will plug or get pinched during folding See Seed Tube Ro...

Page 32: ...nto other end of enhance light module Route other ends over towards marked left and right the light mounting brackets as shown The led plug on the harness lead plugs into the fold assist harness 131 M...

Page 33: ...ounting brackets 138 The hose holder bars will need to be installed Use 1 2 x 31 32 x 4 u bolt 1 2 lock washer and nut to secure to the attachment bars The fertilizer hose retainers simply snap on to...

Page 34: ...X 1 5 310 650 900 7 8 14 250 640 905 M24 X 3 480 760 1050 1 8 340 875 1230 M24 X 2 525 830 1150 1 12 370 955 1350 M30 X 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 1210...

Page 35: ...t for hydraulic applications Do not use tape sealant which can clog a filter and or plug an orifice JIC Joint Industry Conference SAE J514 Note straight threads and the 37 cone on M fittings or 37 fla...

Page 36: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 32 Hydraulic Lift Layout 41796...

Page 37: ...FCA4500 Table of Contents Index Appendix 33 2019 03 21 Table of Contents Index 560 594Q ENG Hydraulic Lift Layout 41797...

Page 38: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 34 Hydraulic Fold Layout 41799...

Page 39: ...FCA4500 Table of Contents Index Appendix 35 2019 03 21 Table of Contents Index 560 594Q ENG Hydraulic Fold Layout 41800...

Page 40: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 36 FCA4500 7275 Tower Hydraulic Bracket Layout 43818...

Page 41: ...FCA4500 Table of Contents Index Appendix 37 2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 7275 Tower Hydraulic Bracket Layout 43819...

Page 42: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 38 FCA4500 Opener Hydraulic Layout TP 69122...

Page 43: ...FCA4500 Table of Contents Index Appendix 39 2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Opener Hydraulic Layout TP 69123...

Page 44: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 40 FCA4500 7275 Opener Layout 43814...

Page 45: ...FCA4500 Table of Contents Index Appendix 41 2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 7275 Opener Layout 43815...

Page 46: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 42 FCA4500 7275 Machine Layout 43812...

Page 47: ...FCA4500 Table of Contents Index Appendix 43 2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 7275 Machine Layout 43813...

Page 48: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 44 Fertilizer Tower Layout TP 69430...

Page 49: ...FCA4500 Table of Contents Index Appendix 45 2019 03 21 Table of Contents Index 560 594Q ENG Fertilizer Tower Layout TP 69431...

Page 50: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 46 Fertilizer Tube Routing Layout TP 69411...

Page 51: ...FCA4500 Table of Contents Index Appendix 47 2019 03 21 Table of Contents Index 560 594Q ENG Fertilizer Tube Routing Layout TP 69412...

Page 52: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 48 Seed Tube Routing Layout 43824...

Page 53: ...FCA4500 Table of Contents Index Appendix 49 2019 03 21 Table of Contents Index 560 594Q ENG Seed Tube Routing Layout 43825...

Page 54: ...2019 03 21 Table of Contents Index 560 594Q ENG FCA4500 Table of Contents Index Appendix 50...

Page 55: ...ube routing 46 47 hydraulic fold 34 35 hydraulic lift 32 33 seed tube routing 48 49 leaks 2 left hand defined 5 leveling links 11 lifters 1 light harness enhance 28 wishbone 28 30 lead 28 lights 2 amb...

Page 56: ...FCA4500 Cover Table of Contents 52 2019 03 21 Cover Table of Contents 560 594Q ENG 560 484Q ENG manual 4 560 484Q manual 4...

Page 57: ...Table of Contents Index Table of Contents Index...

Page 58: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402...

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