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8

ODYSSEY-M01-001 Rev. 0

PRINTED COPIES FOR REFERENCE ONLY

Expert advice is also recommended for installation of 

other forms of mechanical anchors.  See 

Figure 2

 for 

additional details.

Epoxy based grouting is required to firmly seat and 

attach the booster skid to the concrete foundation.  

ITW Philadelphia Resins brand “Chockfast Red” 

grout is recommended.  Sealing of grouts and 

concrete is recommended to prevent contamination 

by oil and moisture.  Newly poured concrete must be 

fully hydrated prior to grouting.  The concrete slab 

should be chipped to remove all latent and 50% of 

the aggregate exposed to provide a rough bonding 

surface for the epoxy.  Dowels should be installed on 

new exposed concrete to prevent edge lifting.  The 

concrete foundation should be dry and free of oil before 

pouring grout.  Sleeve all foundation bolts to prevent 

adhesion and allow bolt stretch.  Steel baseplates 

should be sanded and cleaned to provide adequate 

adhesion surface.

Steel fabricated foundations are generally not 

recommended, but if necessary must be adequately 

engineered to support the weight and vibration of the 

booster.

SUCTION  PIPING & FILTRATION

Booster life can be substantially increased by providing 

clean, dry, cool gas to the booster suction. See Parts 

Manual for general connection locations. 

The suction piping must be rated for the working 

pressure of the suction gas and protected with 

a properly sized safety valve set at 10% (30 PSI 

minimum) above the maximum operating pressure but 

below the maximum allowable working pressure of the 

pipe. All piping must have adequate piping support.

A suction filter must be placed in-line with the booster 

inlet, to ensure clean nitrogen to the booster.  The 

filter should be a 1.0 micron or better, coalescing type, 

sufficiently sized for twice the full flow of the booster 

with minimal pressure drop.  Suction filters must be 

installed upstream of the suction receiver to prevent 

pulsation damage.  The suction receiver and piping 

must be cleaned of any foreign residue before booster 

startup.  Unless otherwise indicated, nitrogen boosters 

do NOT come with an suction gas filter.  Damage to the 

machine will occur if contamination is drawn into the 

booster and will void the warranty!  Do NOT use pipe 

dope or excessive thread tape as these may damage 

the booster. 

Boosters are not designed to pump any liquids.  Liquids 

are non-compressible and even the slightest amount 

of liquid can cause high-impact stresses resulting in 

serious damage to the booster.  The use of a liquid 

trap in the suction line is required where the presence 

of entrained liquids in the suction gas is a possibility.

Flexible expansion joints must be placed within 36” 

of the booster to help compensate for expansion/

contraction of the pipes, as well as isolate the vibration 

of the booster from the rigid piping.  All piping must be 

adequately supported to ensure no piping loads are 

placed upon the booster.  Failure to do so may cause 

a dangerous break in rigid pipe caused by vibration 

in the piping.

DISCHARGE PIPING

Recommended practice is to have a booster aftercooler, 

discharge safety valve, discharge check valve, and a 

receiver.  To prevent undesirable pressure drops in 

piping, pipe size should be increased one size for each 

100 feet of run.  

It is extremely important that a properly sized safety 

valve, set at 10% (30 PSI minimum) above the 

maximum operating pressure but below the maximum 

allowable working pressure of the system components, 

be placed at the discharge receiver and upstream of the 

aftercooler.  Never place a line valve in the discharge 

piping between the booster discharge and the safety 

valve.

A discharge check valve must be installed in the 

discharge receiver to prevent high pressure nitrogen 

from leaking back through the booster to the suction 

side of the system, causing dangerously high pressures 

in the suction side receivers, piping, etc. A separate 

check valve is required for each unit if the system has 

more than one booster. 

On initial start-up of the booster, bubble test all piping 

connections for leaks with a soap-water solution.  All 

piping must be leak free.

All piping must be compatible with nitrogen and must

be rated above the pressure safety valve setpoint.

Figure 2:  Foundation Requirements

Booster Baseplate

Hex Nut

Washer

Concrete Foundation with 

Reinforcements Should 

Be Used on All Models

“J” Bolts, Located Per 

Booster Installation 

Diagram

8” Min

2” Min. 

All Sides

Содержание DS015

Страница 1: ...Odyssey Easy Installation Guide...

Страница 2: ...ose q Nitrogen Boosters must have an suction receiver sized per Receivers section of this manual Ensure that suction and discharge receiver tanks are secured and bolted down q Place properly sized pre...

Страница 3: ...ge Pressure Sensing Lines 4 5 Flex Hose 5 6 Booster Installation 5 Power Supply 5 Plumbing 5 Piping 5 7 Discharge Receiver and Discharge Check Valve 6 Service Distance 6 General Information 7 Notice t...

Страница 4: ...per scfm Manual ball valves should be placed on either side of suction receiver to enable service isolation Tank should be placed within 10 of the booster See Receivers section 4 Suction Discharge Pre...

Страница 5: ...the booster Pipe systems must have rigid supports per local codes Power Supply Required A connection of proper voltage is required Voltage is listed on the inside of the door to the Odyssey control p...

Страница 6: ...or local regulation requirement whichever is furthest Recommended Booster should be placed with at least 18 distance between other components for serviceability and air circulation 7 Discharge Receive...

Страница 7: ...ntilated and well lit area that accommodates inspection and maintenance access Provide an unobstructed machine boundary of at least 18 with adequate air flow and service space around the booster The a...

Страница 8: ...s filter Damage to the machine will occur if contamination is drawn into the booster and will void the warranty Do NOT use pipe dope or excessive thread tape as these may damage the booster Boosters a...

Страница 9: ...sation tank sometimes called a buffer or suction receiver tank and a discharge receiver tank Discharge receiver tanks must be separated from the booster with a check valve Receivers should be sized as...

Страница 10: ......

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