Hycomp DS015 Скачать руководство пользователя страница 2

Safety

Hycomp ensures that safety is designed into every 

compressor. An Odyssey booster is a precision, high 

speed, mechanical piece of equipment.  It requires 

caution in operation to minimize hazard to self and 

property. 

All Odyssey boosters have various caution, warning, 

and danger labels which must be heeded and should 

not be removed. Before operating or performing any 

maintenance, read the Odyssey Operation Manual.

q

 Reciprocating boosters must be mounted 

on a reinforced concrete foundation (6 bag / 

4000psi mix) and mounted with epoxy grout, per 

“Foundation” section of this manual.

q

  Compressors and packages mounted to onshore 

transportable platforms or any elevated structure 

must be securely fastened to adequately 

constructed subframes.

q

  Allow for 18” of clearance for air circulation and 

service access around the booster. 36” in front of 

the Control Panel. See “Location” section.

q

 Outdoor compressor installations must be 

protected  from  the  effects  of  the  environment; 

e.g. cold, heat, rain, sun, dust, etc. Machinery 

exposed to the elements requires increased 

maintenance and experiences decreased service 

life. A block heater with thermostat is required for 

cold climates.

q

 A power disconnect for the machine must 

be installed as per NEC & local power utility 

code. Follow Lockout/Tagout procedures, per 

OSHA Regulation 1910.147, before any work is 

performed. Do NOT work on equipment while it 

is running.

q

  Lockout/tagout the compressor control panel and 

tighten all electrical connections within the control 

panel before startup. Connections can come 

loose during shipping leading to intermittent 

faults.

q

  Use  threaded  or  flanged  flexible  braided  metal 

hose connections of proper pressure rating to 

connect the booster system suction and discharge 

ports. Do not use rubber hose.

q

  Nitrogen Boosters must have an suction receiver 

sized per “Receivers” section of this manual. 

Ensure that suction and discharge receiver tanks 

are secured and bolted down.

q

  Place properly sized pressure safety valves 

protecting the suction and discharge piping 

systems, between the compressor and any 

isolation ball valve, per ASME Code.

q

  Install supplied check valve into dedicated port of 

discharge receiver tank. 

q

  Protect personnel from high temperature piping/

tubing by insulating, warning, and or restricting 

access to the machine boundary.

q

  Pressure sensing lines to pressure transmitters 

must be 3/8” tubing or larger, and drawn from 

the corresponding receiver, not from the suction/

discharge piping.

q

  Route clear tubing, located on motor side of 

booster, to an oil catchment location. Small 

amounts of oil will accumulate over time.  

q

  Use double nut, Nyloc nut, or Loctite on foundation 

bolting. Check all bolting after the first few hours 

and days of operation for tightness.

q

  Re-torque all head and flange bolts after the first 

40 hours of operation, per the Odyssey Operation 

Manual.

q

  Re-tighten pressure connections, including tube 

fittings, pipe connections, and flange connections, 

after initial operation.

q

  Odyssey Boosters must have a properly sized 

filter  installed  at  the  suction  receiver  inlet  to 

protect the booster from damage caused by 

system contamination. Filter should be 1 micron 

or better and sized for minimal pressure drop. 

q

 Boosters are shipped with ISO/SAE 30 wt 

synthetic oil. Refer to Odyssey Operation 

Manual to ensure this is appropriate for your 

environmental conditions.

q

  Check  your  system  for  leaks,  fix  as  required. 

Remove all pressure from system, isolate 

and  drain,  before  attempting  fixes,  per  OSHA 

Regulation 1910.147

q

  Ensure all components and piping installed with 

Odyssey booster are compatible with Nitrogen. 

q

  Complete the Hycomp Warranty Registration 

Card and Warranty Checklist.

INSTALLATION CHECKLIST - REVIEW BEFORE CONTINUING

Содержание DS015

Страница 1: ...Odyssey Easy Installation Guide...

Страница 2: ...ose q Nitrogen Boosters must have an suction receiver sized per Receivers section of this manual Ensure that suction and discharge receiver tanks are secured and bolted down q Place properly sized pre...

Страница 3: ...ge Pressure Sensing Lines 4 5 Flex Hose 5 6 Booster Installation 5 Power Supply 5 Plumbing 5 Piping 5 7 Discharge Receiver and Discharge Check Valve 6 Service Distance 6 General Information 7 Notice t...

Страница 4: ...per scfm Manual ball valves should be placed on either side of suction receiver to enable service isolation Tank should be placed within 10 of the booster See Receivers section 4 Suction Discharge Pre...

Страница 5: ...the booster Pipe systems must have rigid supports per local codes Power Supply Required A connection of proper voltage is required Voltage is listed on the inside of the door to the Odyssey control p...

Страница 6: ...or local regulation requirement whichever is furthest Recommended Booster should be placed with at least 18 distance between other components for serviceability and air circulation 7 Discharge Receive...

Страница 7: ...ntilated and well lit area that accommodates inspection and maintenance access Provide an unobstructed machine boundary of at least 18 with adequate air flow and service space around the booster The a...

Страница 8: ...s filter Damage to the machine will occur if contamination is drawn into the booster and will void the warranty Do NOT use pipe dope or excessive thread tape as these may damage the booster Boosters a...

Страница 9: ...sation tank sometimes called a buffer or suction receiver tank and a discharge receiver tank Discharge receiver tanks must be separated from the booster with a check valve Receivers should be sized as...

Страница 10: ......

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