Table
of
Contents
Safety
............................................................................................................................... ..........................................
5
Safety
Symbols
............................................................................................................................... .......................
5
General
Rules
and
Precautions
..............................................................................................................................
5
Safety
Guidelines
............................................................................................................................... ....................
6
Maintenance
Lock
............................................................................................................................... ..................
6
Maintenance
............................................................................................................................... ...............................
7
Battery
Maintenance
............................................................................................................................... ..............
7
Charging
the
Battery
............................................................................................................................... ...............
7
Lubrication
............................................................................................................................... ..............................
8
Components
requiring
adjustment
.......................................................................................................................
9
Examination,
repair,
replacement
of
limited
life
components
.............................................................................
9
Safety
devices
and
systems
requiring
checks
........................................................................................................
9
Storage
............................................................................................................................... ....................................
9
Major
Alterations
or
Repairs
............................................................................................................................... ..
9
Inspection
and
Regular
Maintenance
Checklists
.....................................................................................................
10
Monthly
Battery
Care
............................................................................................................................... ...........
10
Prestart
Inspection
Checklist
...............................................................................................................................
11
Frequent
Inspection
Checklist
.............................................................................................................................
12
Pre
Ͳ
Delivery/Annual
Inspection
Checklist
...........................................................................................................
13
Technical
References
............................................................................................................................... ................
14
Joystick
Service
Flash
Codes
............................................................................................................................... .
14
Technical
References
............................................................................................................................... ................
15
Hydraulic
Schematic
............................................................................................................................... .............
15
Electrical
Schematic
............................................................................................................................... ..............
16
Wiring
Diagrams
............................................................................................................................... .......................
18
Wiring
Diagram
............................................................................................................................... .....................
18
Main
Power
&
Safety
............................................................................................................................... ............
20
Drive
Circuit
............................................................................................................................... ..........................
22
Elevate/Lower
Circuit
............................................................................................................................... ...........
24
Troubleshooting
............................................................................................................................... .......................
26
Troubleshooting
Flowchart
............................................................................................................................... ..
26
Part #SUPO-613
REV E
Page 2 of 38
Troubleshooting
Flowchart—Drive&
Steer
Circuit
..............................................................................................
28
Troubleshooting
Flowchart—Elevate
&
Lower
Circuit
........................................................................................
30
Replacement
Parts
............................................................................................................................... ...................
32
Safety
and
Control
Decals
............................................................................................................................... .....
32
Main
Power/Safety
Circuit
............................................................................................................................... ...
34
Drive
Circuit
Parts
............................................................................................................................... .................
35
Elevate/Lower
Circuit
Parts
............................................................................................................................... ..
36
Warranty
............................................................................................................................... ...................................
38
Figure
1:
Maintenance
Lock
Pin
Use
.........................................................................................................................
6
Figure
2:
Maintenance
Lock
Pin
Storage
...................................................................................................................
6
Figure
3:
Battery
Maintenance
............................................................................................................................... ...
7
Figure
4:
Battery
Charger
LED
Display
.......................................................................................................................
8
Revision
Table:
Revision
A
(08/02/2010):
Initial
Release
Revision
E
(10/24/2012):
Revised
logos
Part #SUPO-613
REV E
Page 3 of 38