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SECTION 1 | SAFETY

1.1 | SAFETY SYMBOLS

1.2 | GENERAL RULES AND PRECAUTIONS

FAILURE TO FOLLOW THIS WARNING WILL CAUSE 

DEATH OR PERSONAL INJURY.

“DANGER” indicates an imminently hazardous situation, 
which, if not avoided, will result in death or serious 
injury.

FAILURE TO FOLLOW THIS WARNING MAY CAUSE 

DEATH OR PERSONAL INJURY.

“WARNING” indicates a potentially hazardous situation, 
which, if not avoided, could result in death or serious 
injury

FAILURE TO FOLLOW THIS WARNING MAY CAUSE 

INJURY OR DAMAGE TO EQUIPMENT.

“CAUTION” indicates a potentially hazardous situation 
which, if not avoided, could result in minor or 
moderate injury or damage to equipment

 

Custom Equipment, LLC designed the Hy-Brid Lift self-propelled scissor lift to be safe and reliable.  It is intended for 
elevating personnel, along with their necessary tools and materials to overhead work locations.

An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical 
means.  It is therefore essential that operators be competent, careful, physically and mentally fit and thoroughly 
trained in safe operation of this machine.

Although Custom Equipment, LLC conforms to specified EN: 280 requirements, it is the responsibility of the owner 
to instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various 
safety boards in your area, as well as additional requirements set forth by EN: 280 If you come across a situation 
that you think might be unsafe, stop the platform and request further information from qualified sources before 
proceeding.

 

MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY

NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM 

UNLESS MAINTENANCE PINS ARE IN PLACE

CAUTION

DANGER

WARNING

WARNING

WARNING

MAINTENANCE & TROUBLESHOOTING
HB-1230CE

SUPO-717

REV A

6

SECTION 1 | SAFETY

1.3 | SAFETY GUIDELINES

 

Maintenance Lock

The maintenance lock must be placed into position whenever the machine is being serviced in the raised or partially 
raised position.  Serious injury and/or death could result if maintenance lock is not used properly.

FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY RESULT IN MACHINE DAMAGE, 

PERSONNEL INJURY, OR DEATH.

Other Guidelines

• 

Never work under an elevated platform until maintenance locks have been engaged.

• 

Remove all rings, watches, and jewelry when performing any maintenance.

• 

Do not wear long hair unrestrained or loose fitting clothing and neckties which may become caught on or 
entangled in equipment.

• 

Observe and obey all warnings and cautions on machine and in manual.

• 

Keep oil, grease, water, etc. wiped from standing surfaces and handholds.

• 

Before making any adjustments, lubricating or performing any other maintenance, shut off all power controls.

• 

Battery should always be disconnected during replacement of electrical components.

• 

Keep all support equipment and attachments stowed in their proper place.

• 

Use only approved nonflammable cleaning solvents.

• 

After maintenance, inspect the machine as described for Pre-delivery. 

WARNING

FIGURE 1: Maintenance Lock Use 

FIGURE 2: Maintenance Lock Pin Storage

MAINTENANCE & TROUBLESHOOTING
HB-1230CE

SUPO-717

REV A

7

Содержание HB-1230CE

Страница 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 717 REV A SERIES III HB 1230CE BY CUSTOM EQUIPMENT LLC ...

Страница 2: ...rating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE The user operator should not accept operating responsibility until the manual has been read and understood as well a...

Страница 3: ...RE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST 16 SECTION 4 TECHNICAL REFERENCES 18 4 1 HYDRAULIC SCHEMATIC 18 4 2 ELECTRICAL SCHEMATIC 20 4 3 CONTROL BOARD DIAGNOSTIC 22 SECTION 5 WIRING DIAGRAMS 24 5 1 WIRING DIAGRAM 24 5 2 LOWER CONTROLS WIRING DIAGRAM 26 5 3 UPPER CONTROLS WIRING DIAGRAM 28 SECTION 6 TROUBLESHOOTING FLOWCHARTS 30 6 1 MAIN POWER SAFETY CIRCUIT 30 6 2 DRIVE CIRCUIT 32 6 3 ELEV...

Страница 4: ... be unsafe stop the platform and request further information from qualified sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE CAUTION DANGER WARNING WARNING WARNING MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 6 SECTION 1 SAFETY 1 3 SAFETY GUIDELINES Maintenance L...

Страница 5: ...60 lb on the platform located as described in the standards This test can be simulated on a level surface with no load on the platform using a side pull that causes the same overtirning moment as the loads and inclination described above This equivalent test can be done as shown in the figure below For the HB 1230CE S3 1 the test weight pull force is 24 6 kg 54 3 lb SECTION 1 SAFETY MAINTENANCE TRO...

Страница 6: ... the load sensing calibration is not functioning correctly contact your dealer for calibration 2 5 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS With proper use regular battery charging and regular inspection there are no limited life components that require routine replacement 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check that...

Страница 7: ... by the manufacturer Major repairs which affect the stability strength or performance of the machine must also be approved by the manufacturer recorded and include machine inspection and testing Never attach pipe racks material lifting devices or make any other alteration that is not part of the intended design of the machine SECTION 2 MAINTENANCE MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV...

Страница 8: ...ush buttons for proper operation Emergency Stop Stops all movement ڧ ڧ ڧ ڧ For Actuator Steered models Enable Switch Does not elevate unless enable is pressed ڧ ڧ ڧ ڧ For Counter Rotate Steering models Drive Up Down Mode Switch Selects drive steer or elevate mode ڧ ڧ ڧ ڧ Joystick Return to neutral drives forward reverse Enable Trigger Must be activated for joystick operated movement For Actuator S...

Страница 9: ...n for details ڧ ڧ ڧ ڧ Wheels Pothole guards deploy when platform elevated ڧ ڧ ڧ ڧ Snap Rings Secure ڧ ڧ ڧ ڧ Emergency Stop Breaks Circuits ڧ ڧ ڧ ڧ Bolts Nuts Tight ڧ ڧ ڧ ڧ Slow Speed limit switch Set properly ڧ ڧ ڧ ڧ All Shields Guards in place ڧ ڧ ڧ ڧ Pothole interlock functions correctly ڧ ڧ ڧ ڧ Scissors Brakes Operational ڧ ڧ ڧ ڧ No Broken Welds ڧ ڧ ڧ ڧ Emergency Down Operational ڧ ڧ ڧ ڧ No Ben...

Страница 10: ...6 2 1 1 3 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 18 SVL N3D PLQ 7 3257 250 2 7 6 25 1 5 1 6 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 5 6 6 6 2 127 6 5 1 7 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 2 6 7 2 7 3352 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 19 ...

Страница 11: ...L SCHEMATIC Part No WS 129 20 316 51 S 29 20 6 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 20 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 12 12 7 6 7 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 6 6 6 2 127 6 5 1 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 5 17 6 ...

Страница 12: ...ere is a problem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the battery supply should be between 15V and 32V Check the output from height sensor P12 12 If the TS100 heatsink is very hot then perhaps the controller has temporarily shut down if so platfor...

Страница 13: ...IRING DIAGRAM Part No WD 129 20 316 51 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 24 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 12 12 5 7 6 6 7 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 6 6 6 2 127 6 5 1 7 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 5 17 6 6 ...

Страница 14: ...129 21 307 51 SECTION 5 WIRING DIAGRAMS 5 2 LOWER CONTROLS WIRING DIAGRAM Part No WD 129 21 307 51 Part No WD 129 21 307 51 Part No WD 129 21 307 51 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 26 2850 7 5 12 12 6 7 8 3 1 72 72 72 72 72 72 72 92 70 7 5 1 6723 5 7 9 5 72 72 72 72 3 5 62 12 72 6 6 77 6 72 72 SECTION 5 WIRING DIAGRAMS SECTION 5 WIRING DIAGRAMS MAINTENANCE TROUBLESHOOTING HB 1...

Страница 15: ... 1 6 3 57 180 5 6 5 72 5 1 6 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 28 SECTION 5 WIRING DIAGRAMS 67 5 5 7 5 9 8 6 1 5 1 6 9 25 1 2 67 8 5 5 1 25 1 0 0 1 211 7 21 211 7 21 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 835 7 6 6 2 127 6 5 1 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 LULQJ LDJUDP 5 1 5 9 6 5 37 21 2 1 7 5 9 1 7 5 6 2 6 7 2 7 3352 MAINTENANCE TROUBLESHOOT...

Страница 16: ... 6 TROUBLESHOOTING FLOWCHARTS 6 1 MAIN POWER SAFETY CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 30 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 31 ...

Страница 17: ...ION 6 TROUBLESHOOTING FLOWCHARTS 6 2 DRIVE CIRCUIT IRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 32 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 33 ...

Страница 18: ... 6 TROUBLESHOOTING FLOWCHARTS 6 3 ELEVATE CIRCUIT TE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 34 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 35 ...

Страница 19: ...N 6 TROUBLESHOOTING FLOWCHARTS 6 4 LOWER CIRCUIT ER CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 36 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 37 ...

Страница 20: ...ION DANGER MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 38 Description Part Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT CTL HB MID 129 21 267 51 BEGINNING WITH SERIAL E08 35000 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515 IEC C13 36 ELEC 639 3 CTL ASM LWR 129 21 307 51 CTL ASM UPR 129 21 308 51 CTL WIRE HARNESS MAIN HB 1230 129 21 311 50 DECALS HB 1230...

Страница 21: ...ned Products or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and operation records and procedures to determine if the alleged defect s were due to any of the items listed in Sections 2 of this Limited Warranty The Company shall not be liable for any claim un...

Страница 22: ...ON 9 INSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 42 SECTION 9 INSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 43 ...

Страница 23: ...2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with specified EN 280 requirements Revision Date July 2017 Printed In The USA BY CUSTOM EQUIPMENT LLC ...

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