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CAUTION: DO NOT redrill burner orifices. Improper drilling (burrs, out-of-round holes, etc.) can cause excessive

burner noise and misdirection of burner flames. This can result in flame impingement of the burners and heat exchangers,
causing failure. Obtain new orifices if orifice size must be changed.

NOTE:

Air opening above burners will now be partially obstructed by air shutter.

PROCEDURE 3—INSTALL DIVERTER PLATE

1. Install diverter plate (provided in kit) above combustion air intake box as follows:

a. Remove front 2 screws on combustion air intake box. (See Fig. 13.)

b. Remove combustion air intake box and set aside. (See Fig. 13.)

c. If air diffuser has a solid center, remove center section of air diffuser.

•Remove burners.
•Remove center solid portion of air diffuser. (See Fig. 14.) Use tin snips to cut center portion of air diffuser. Do not overly distort air
diffuser. The air diffuser is Tog-L-Locked to burner box.
•Replace burners.

d. Install diverter plate Part No. 323184-301 provided in kit. (See Fig. 15.)

e. Reinstall combustion air intake box and replace 2 screws to ensure diverter plate is properly installed. (See Fig. 15.)

2. Reinstall manifold, orifice, and gas-valve assembly in burner box. Ensure manifold seal grommet is installed properly and burners fit over

orifices. (See Fig. 16 for ignitor position.)

3. Reconnect wires to gas valve. Refer to furnace wiring schematic for proper wire location.

4. Reinstall burner box pressure tube to gas-valve regulator fitting.

5. Reconnect gas supply pipe to gas valve using backup wrench on gas valve to prevent rotation and improper orientation.

NOTE:

Use propane-gas-resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape.

NOTE:

DO NOT reinstall burner enclosure front at this time.

PROCEDURE 4—PRE-ADJUST GAS VALVE

CAUTION: The gas valve must be pre-adjusted before operating on propane gas. Failure to follow this caution could

result in excess underfire and flashback. If left this way sooting and corrosion will occur leading to early heat exchanger
failure.

1. Be sure gas and electrical supplies to furnace are off.

2. Remove caps that conceal adjustment screws for high-and low-heat stage gas valve regulators. (See Fig. 11.)

3. Turn low-heat stage adjusting screw (5/64-in. hex allen wrench) clockwise (in) 1 full turn. This will increase the manifold pressure closer

to the propane low-heat set point.

4. Turn high-heat stage adjusting screw (5/64-in. hex allen wrench) clockwise (in) 2 full turns. This will increase the manifold pressure closer

to the propane high-heat set point.

5. Replace caps that conceal gas valve regulator adjustment screws.

PROCEDURE 5—CHECK INLET GAS PRESSURE

NOTE:

This kit is to be used only when inlet gas pressure is between 11.0-in. wc and 13.6-in. wc.

1. Be sure main gas and electrical supplies to furnace are off.

2. Remove 1/8-in. pipe plug from inlet pressure tap on gas valve. (See Fig. 11.)

3. Attach manometer to inlet pressure tap on gas valve. (See Fig. 17.)

CAUTION: DO NOT operate furnace more than 1 minute to check inlet gas pressure as conversion is not complete at

this time.

A96249

BURNER 
ORIFICE

BURNER 
ORIFICE

—11—

Содержание KGANP26012SP

Страница 1: ...is conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If...

Страница 2: ...ra parts INSTALLATION SECTION 1 MODELS 58DXT 58TMA 58TUA 58UHV 58UXT 58UXV 330AAV 330JAV 331AAV 331JAV 333BAV AND 333JAV INDUCED COMBUSTION HOT SURFACE IGNITION 2 SPEED AND VARIABLE SPEED NON CONDENSI...

Страница 3: ...anne a Be sure gas and electrical supplies to furnace are off b Remove wires from gas valve Note location for reassembly c Remove wires from flame sensor and flame rollout safety switch es Disconnect...

Страница 4: ...pply 13 Remove manometer but do not reinstall gas valve inlet pressure tap plug See Fig 3 PROCEDURE 4 INSTALL LOW GAS PRESSURE SWITCH LGPS NOTE The inlet gas pipe must be disconnected from valve so pr...

Страница 5: ...nal tightening When pressure switch is tight switch terminals should point as shown in Fig 8 relative to gas valve and clear control compartment access door 5 Apply pipe dope sparingly to end of inlet...

Страница 6: ...main gas and electric supplies to furnace are off 2 Remove 1 8 in pipe plug from manifold pressure tap on downstream side of gas valve See Fig 3 3 Attach manometer to manifold pressure tap on gas val...

Страница 7: ...r propane is the same as for natural gas See furnace rating plate for input rate The input rate for propane is determined by manifold pressure and orifice size The gas valve regulator must be set for...

Страница 8: ...old pressure tap plug See Fig 3 NOTE Use propane gas resistant pipe dope to prevent gas leaks DO NOT use Teflon tape 7 Turn on furnace power supply 8 Turn furnace gas valve switch to ON position 9 Set...

Страница 9: ...de c blage peut tre une source de danger et de panne 7 Remove burner box pressure tube from gas valve burner enclosure reference pressure tap fitting See Fig 11 8 Remove screws that secure manifold to...

Страница 10: ...CONTROL CONVERSION LABEL Fig 11 Redundant Automatic 2 Stage Gas Valve A99218 ON O F F ON OFF SWITCH INLET PRESSURE TAP BURNER ENCLOSURE REFERENCE PRESSURE TAP VARIABLE SPEED CONDENSING FURNACES ONLY M...

Страница 11: ...egulator fitting 5 Reconnect gas supply pipe to gas valve using backup wrench on gas valve to prevent rotation and improper orientation NOTE Use propane gas resistant pipe dope to prevent gas leaks DO...

Страница 12: ...tall gas valve inlet pressure tap plug See Fig 11 NOTE Use propane gas resistant pipe dope to prevent gas leaks DO NOT use Teflon tape PROCEDURE 6 INSTALL LOW GAS PRESSURE SWITCH LGPS A 6 INSTALL LOW...

Страница 13: ...nducer housing Add 1 4 in splice connector to this wire 2 Connect uninsulated terminal of 1 orange wire provided in kit to splice connector Connect other end to C terminal on low gas pressure switch L...

Страница 14: ...11 32 7 8 C L C L IGNITOR ASSEMBLY IGNITOR ASSEMBLY CELL PANEL BURNER BURNER BOX Fig 17 Adjusting Manifold Pressure Manifold Attachment A94351 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 BURNER ENCLOSURE REMOVE COV...

Страница 15: ...ODE RECALL LOW HEAT ONLY BPH BYPASS HUMIDIFIER EMERGENCY HEAT MZ MULTI ZONE COMPONENT TEST HEATING BLOWER OFF TIME DELAY Fig 19 Installation of Low Gas Pressure Switch A99222 OFF STREET ELBOW 1 8 IN N...

Страница 16: ...hermostat connections See Fig 18 This keeps furnace locked in high heat operation e Adjust high heat input rate manifold pressure for propane gas See kit rating plate 326108 203 f Turn high heat adjus...

Страница 17: ...rners until after hot surface ignitor begins glowing PROCEDURE 11 LABEL APPLICATION NOTE See Fig 10 for label location 1 Fill in Conversion Responsibility Label 326108 204 and apply to blower access p...

Страница 18: ...18...

Страница 19: ...19...

Страница 20: ...2000 CAC BDP P O Box 70 Indianapolis IN 46206 agganp23 20 Book Tab 1 6a 4 8a Catalog No 63GA NP5...

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