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Excelon EZ Operator’s Manual

5.4.8 Safety Check

The following two safety checking is executed before start edging process.

Lens

Adapter

interference

PD eccentricity (for optical center mode)

If there is any problem while executing the safety check, warning messages will be

displayed. According to the guides of these warning message, you can correct easily

the problem. The followings are the meaning and the solution guide of these warning

messages.

Lens Adaptor interference

Lens is smaller than the lens adaptor. Use digital pattern

to enlarge frame shape.

Use Small Lens Adaptor

Lens is smaller than the normal lens adaptor. Use small

lens adaptor to start Edging process.

(This warning message displayed when user turn on the

“Use Small Lens Adaptor” switch in the Menu mode)

Use Boxing Center Mode (PD eccentricity)

This message displayed only in optical center mode when

blocking position is a little bit one sided.

To improve edging quality, change blocking mode to

boxing center.

Содержание CFR-3000

Страница 1: ...Excelon EZ Operator s Manual 1 Operator s Manual Excelon EZ...

Страница 2: ...the time of publication HUVITZ assumes no responsibility however for possible errors or omissions or for any consequences resulting from the use of the information contained herein HUVITZ reserves th...

Страница 3: ...afety Information 8 2 1 Introduction 8 2 2 Safety Symbols 9 2 3 Environment factors 10 2 4 Safety Precaution 11 3 System Configurations 17 3 1 Edger 17 3 2 Frame Reader Blocker 19 3 3 Standard Accesso...

Страница 4: ...g 46 5 4 11 Data Sync 47 5 4 12 Summary of the Edging Process 48 5 4 13 Using Bi focal Lens 53 6 User Defined Options 56 6 1 Configuration of Frame Reader Blocker 56 6 1 1 Basic configuration 56 6 2 C...

Страница 5: ...Excelon EZ Operator s Manual 5 7 4 Wheel Dressing 72 7 5 Wheel Usage Information 74 7 6 Maintenance Tips 75 Standard Accessory 76 Specification 77 Drawings of System 78...

Страница 6: ...olor Screen and the Intuitive Icon based User Interface are harmonized to offer the maximum convenience for everyday use The Digital Pattern Layout modifies the lens shape in left right top bottom as...

Страница 7: ...ing no margin of error The compete harmony between the robust hardware and the machining algorithm makes the whole machining processes much more stable and fast 1 3 Classification Protection against e...

Страница 8: ...operator It is for this reason that the following safety notices have been placed appropriately within the text of this manual to highlight safety related information or information requiring special...

Страница 9: ...ound is fastened to the chassis Protective earth connected to conductive parts of Class I equipment for safety purposes Disposal of your old appliance 1 When this crossed out wheeled bin symbol is att...

Страница 10: ...0 Storage Temperature 20 85 C Humidity 50 80 Where the humidity is extremely high or there is a ventilation problem Where equipment is exposed to chemical material or explosive gas Where the equipment...

Страница 11: ...ks or vibrations And also the normal operation time is as following 2 4 Safety Precaution This equipment has been developed and tested according to safety standards as well as national and internation...

Страница 12: ...nual Any additional maintenance may only be performed by the service technician of Huvitz or the technician authorized by Huvitz The manufacturer is only responsible for effects on safety reliability...

Страница 13: ...et the damage s be repaired by an authorized service technician Please do not pull on any cable Always hold on to the plug when disconnecting cables Before every operation visually check the equipment...

Страница 14: ...e base of the product immediately stop the operation and ask for the service If the edging wheel is broken during the operation the broken pieces may cause the serious hurt Be sure not to edge the mat...

Страница 15: ...wise it may affect the normal operation of the product Do not force on the stylus of frame reader It may cause the malfunction of the product Be sure that the stylus of frame reader is not interfered...

Страница 16: ...ipment make sure the locking device and the screw for the cover are properly tightened In case of packaging the equipment use the recommended packaging material and method in order to prevent the dama...

Страница 17: ...Edger Front View Main display window Main Switch Edger Control Panel Edging Room Cover Edging Room Lens Feeler Rear View Main Wheel Power Input for Pump I Main Power Input and Fuse Clamp Interface Ter...

Страница 18: ...18 Excelon EZ Operator s Manual For Edging Polycarbonate...

Страница 19: ...l 19 3 2 Frame Reader Blocker Front View Work Space for Stylus Lens Adaptor Setter Switch Lever Control Panel Display Window Gripper Gripping Bar Stylus Rear View Power Input Fuse Holder Main Switch I...

Страница 20: ...d Pattern Standard Frame Lens Adaptor Remover Clamp Adaptor LEAP Tape Lens Adaptor Holder Lens Adaptor Feeler Tips Feeler Assembly Fixing Bracket Dressing Sticks Only Use 3M LEAP III as the Block Tape...

Страница 21: ...the Feeler Fixing Bracket Plug the Pump Power Cable into the receptacle for Pump at the back of the product Connect Water Supply Hose into the Pump Connect Water Drain Hose into Water Drain Hole and...

Страница 22: ...Use the Clip to tie the Water Supply Hose properly NOTE 4 2 Frame Reader Blocker Remove the shock absorbing material from the packing box and pull out the Frame Reader Blocker carefully Remove the sho...

Страница 23: ...s Manual 23 5 Operation 5 1 Frame Reader Control Panel Control Button Function Button MENU Configuration SEND Transmit frame pattern data to the edger STOP Stop tracing START Start tracing Function Bu...

Страница 24: ...e in order that the right frame is located at the central position in right side grippers Press the START button to select the frame material METAL HARD PLASTIC SOFT PLASTIC After finishing the tracin...

Страница 25: ...lly after finishing the tracing Press the SEND button to retransmit data manually Excelon EZ tracer adapts monocular tracing method so it can only read right side of the frame Left side data duplicate...

Страница 26: ...n Holder Place Pattern Holder to the pattern holder hole of the tracer Press the START button to select the side of the pattern RIGHT LEFT After finishing tracing enter bridge size The pattern will be...

Страница 27: ...Manual 27 5 2 Blocker Blocker Screen Lens adaptor position Blocking guideline Blocking Insert the Lens Adapter into the Lens Adapter Setter Pay attention on the direction Mark the lens at its optical...

Страница 28: ...s Manual Place the marked Lens over the LCD screen Move the lens according to the guideline on the LCD screen Turn the Switch Lever to place the Lens Adapter Setter over the Lens and press it to comp...

Страница 29: ...xcelon EZ Operator s Manual 29 Adjusting the lens position All marking points of the lens must located in horizontal guideline and the center of the marking point must meet the vertical guideline NOTE...

Страница 30: ...and passive blocking and summarizes the advantages and disadvantages of them As it says if the optical center is far from the frame center active blocking could make a little bit poor qualified outpu...

Страница 31: ...method Excelon EZ calculates blocking position and display guideline on the LCD screen automatically User only place the lens to the guideline on the LCD screen regardless of the blocking method Do no...

Страница 32: ...3 Edger Main Display Control Panel Main Display F1 F6 Function Button MENU Menu Selection Option Control Button LOAD Load data BLOCK Transmit data to the Blocker R L Toggle lens side Decrease value In...

Страница 33: ...g Start Edging Process Stop Edging Process Start Retouching NOTE button used as Lens Position button while edging Be sure that Lens Position Button only works during Roughing process It is useful to a...

Страница 34: ...p of the screen And right side of screen shows layout option values Bottom buttons of the screen is for changing options Press the function button F1 F6 to change the layout or edging option And value...

Страница 35: ...bar Option bar can be toggled by MENU button Main Sub To change the option press the function F1 F6 button Main Options F1 F2 F3 F4 F5 F6 F1 Far vision Near vision Bi focal Near vision Bi focal blend...

Страница 36: ...ptical Center F2 Normal Edging Fragile Mode F3 Clamp Pressure Min Low Normal High Max F4 Edging Size Retouch Size F5 Internal Data Square Ellipse Sample Frame Circle Pentagon Near vision enlargement V...

Страница 37: ...the screen in actual measurement Layout and edging option applied from the user defined configuration value in Menu mode Loading a Job In the middle of designing lens if the edger receives new data fr...

Страница 38: ...ned NOTE In the middle of edging process edger didn t receive new data from the tracer for preventing a falling off in edging quality Excelon EZ couldn t handle more than one job If new job started th...

Страница 39: ...ger Total 5 data Square Ellipse Sample frame Circle Pentagon are saved in the memory Press the MENU button to change option bar Press the F5 button to select internal data Press the LOAD button to loa...

Страница 40: ...icon will be changed if the edging process is finished Before edging Edging completed Exchange R L data When you trace pattern if you select wrong lens side you can exchange it easily If you press th...

Страница 41: ...ts such as the size of frame the distance from the far vision center to the near vision center and the size of near vision area and so on And also you can change the interval of the grid by pressing t...

Страница 42: ...ting challenge for rimless Press the MENU button to change option bar Press the F6 button to select digital pattern Press the button or button to change value The digital pattern applied frame shown a...

Страница 43: ...or the progressive the digital pattern makes the near vision area included within the frame Sometimes too small frame shape might cut out the near vision area In this case the digital pattern provide...

Страница 44: ...e the meaning and the solution guide of these warning messages Lens Adaptor interference Lens is smaller than the lens adaptor Use digital pattern to enlarge frame shape Use Small Lens Adaptor Lens is...

Страница 45: ...step detail of the edging step edging position bevel position and lens thickness displayed in real time Press STOP button to cancel the lens edging process Edging Step Icon Edging Position Bevel Posi...

Страница 46: ...se buttons to adjust retouch size value And then press the RETOUCH button to start retouching Do not confuse RETOUCH button with START button NOTE Be sure not to remove the lens adapter to retouching...

Страница 47: ...cally and vice versa The oprator changes Delta Y value to 3 8 in the edger then Delta Y value in the tracer changed to 3 8 automatically NOTE If the operator change the frame shape for example digital...

Страница 48: ...eader Place the frame between the upper grippers and the lower grippers Press the START button and then select the frame material After finishing the tracing enter bridge size Check the frame shape an...

Страница 49: ...ess the F4 button to select lens material plastic polycarbonate hi index glass trivex Press the F5 button to select edging method beveling flat edging with polishing flat edging In case of beveling Pr...

Страница 50: ...urve and the Minimum Thickness 0 10 The value of the edging options affects the final output as followings Like the above picture if the operator use ratio mode from the Front side about a so thin len...

Страница 51: ...of them In this mode the bevel or grooving line always passes the mid of the thinnest area which is located at the midst zone of lenses and is located at the edged zone of lens And much bigger positio...

Страница 52: ...ed lens over the LCD screen And then adjust lens position according to the guideline on the LCD screen Turn the Switch Lever to place the Lens Adapter Setter over the lens and press it to complete the...

Страница 53: ...Lens Layout Edger Press the F1 button to change Bi focal mode Adjust near vision area size Press the F2 button until the PD type option icon changed to near PD and then change PD value Press the F3 b...

Страница 54: ...ator s Manual Blocking Blocker Bi focal guidline displayed on the frame reader LCD screen Place the Bi focal lens over the LCD screen Adjust near vision position according to the guidline Press Lens S...

Страница 55: ...ou input the diameter you can see the frame shape similar to the actual lens shape and check the interference The exact meaning of the mix height and the box height is as following It is so important...

Страница 56: ...ker Press the MENU button for 2 seconds to enter menu mode Menu Icon sub menu item excutable item input item F1 F2 F3 F4 F5 F1 Move up level F3 Move cursor down F4 Move cursor up F5 Execute selected i...

Страница 57: ...mum input step setup step value Bridge size default value of bridge size mm Default Delta Y default value of Delta Y mm Default PD default value of PD mm How to change the value NOTE Select menu item...

Страница 58: ...ess the MENU button for 2 seconds to enter menu mode Menu Icon sub menu item excutable item o group item input item F1 F2 F3 F4 F5 F6 F1 Move cursor down F2 Move cursor up F3 Page down F4 Page up F5 M...

Страница 59: ...c Configuration Language choose lanaguage Edging room window watchdog setup response type of edging room window open Off no reaction Warning Message show warning message Stop stop the edging process W...

Страница 60: ...ting with the edged lens In case the edged lens is bigger than the frame adjust the value to minus In case the edged lens is smaller than the frame adjust the value to plus Based on the Lens Diameter...

Страница 61: ...ue PD type Default PD type Binocular PD Monocular PD PD value Default PD value OH type Choose the initial style for OH Optical Height Delta Y OH based on FPD Frame Pupil Distance Boxed Height OH based...

Страница 62: ...type Default edging type Beveling Flat Edging with Polishing Flat Edging Bevel position type Default bevel position Ratio from the front side of lens FRONT mm Distance from the front side of the lens...

Страница 63: ...check interval default value of test interval seconds Safety check speed setup test speed leave as default value default value is 1 Use small lens adaptor use small lens adaptor or not Lens adaptor m...

Страница 64: ...ing both sides sending both sides data when blocking Show boxing center blocking offset display blocking offset for Excelon manual blocker Disable blocking warning message didn t show blocking warning...

Страница 65: ...of the menu item value Show menu input step show step value of the menu item Max digital pattern width Maximum width of digital patterned lens mm Max digital pattern height Maximum height of digital...

Страница 66: ...rocedures for frame calibration Place standard frame to tracer Enter menu mode by pressing the MENU button for 2 seconds Select User Mode Select Calibration Select Frame Calibration Then follow instru...

Страница 67: ...Procedures for pattern calibration Standard Pattern Place standard pattern to tracer Enter menu mode by pressing the MENU button for 2 seconds Select User Mode Select Calibration Select Patter Calibr...

Страница 68: ...Calibration Press the function F1 F5 button to move the cross line The cross line must located in center of the blocker NOTE Place lens adaptor with LEAP tape to the lens adaptor setter and then turn...

Страница 69: ...s of calibration can be done with standard edging JIG Those are Size Calibration and Feeler Calibration Follow the below instruction to go into Calibration display Enter menu mode by pressing the MENU...

Страница 70: ...Replace Lens adaptor holder with Standard JIG Press the F1 button to start size calibration After calibration press the F1 button to save or F2 button to discard Feeler Calibration Same as above size...

Страница 71: ...gnosis Enter menu mode by pressing the MENU button for 2 seconds Select Test Mode Select Edger Test Press the function button F1 F6 to test Main screen displays all sensor status of the edger Press th...

Страница 72: ...l performance by way of removing the lens debris stick to the wheel Press the F1 button to start wheel dressing Wheel rotate for 5 seconds Rubbing the appropriate Dressing Stick to the Wheel softly Dr...

Страница 73: ...1 500 2 000 Edging Jobs in order to maintain the Wheel performance It may vary depending on the Edging Condition NOTE Be sure that any part of human body or clothing is not interfered with the edging...

Страница 74: ...to clear Press the STOP button to clear wheel counter Edged Lens Counter is only used to control the warning message of wheel replacement and has nothing to do with the statistic information of the ed...

Страница 75: ...to keep the regular maintenance cycle in order to maintain the Edging Performance Be sure to carry out the regular maintenance by the service technician of Huvitz or the technician authorized by Huvit...

Страница 76: ...1 Dressing Stick Polishing Wheel 1 Dressing Stick Finishing Wheel 1 Dressing Stick Glass Roughing Wheel 1 Feeler Tip Left 1 Feeler Tip Right 1 Edger Calibration Jig 1 Fuse 10A 2 Fuse 5A 2 Fuse 3 15A 2...

Страница 77: ...g Size Minimum 18mm Weight 50 kg Power Supply AC 100 220V 50 60Hz Power Consumption 1200W Maximum Dimension 570 W x 540 D x 360 H mm Others User friendly display with TFT Color LCD Frame Reader Blocke...

Страница 78: ...78 Excelon EZ Operator s Manual Drawings of System Edger...

Страница 79: ...Excelon EZ Operator s Manual 79 Frame Reader Blocker...

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