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REV B

4-14

606835

Figure 4-25

Figure 4-26

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1.

Engine Oil Fill & Dipstick (Kawasaki)

2.

Fuel Filter

3.

Engine Air Cleaner

4.

Engine Oil Drain Plug

5.

Battery

6.

Fuel Tanks

7.

Hydraulic Oil Reservoir

8.

Hydraulic Oil Filter

9.

Front Wheel Bearing Zerks (2)

10.

Engine Oil Filter

11.

Deck Height Pivot Zerks (4)

12.

Park Brake Switch

13.

Drive Tires

14.

Pump Idler Zerk (1)

15.

Pump Belt

16.

Deck Pusher Arm Zerks (2)

17.

Deck Belt - Deck Drive

18.

Spindle Housing Zerk (5)

19.

Blades

20.

Fuel Evaporation System Filter

21.

Hydraulic Oil Heat Exchanger

22.

Deck Belt - Side Deck

23.

Side Deck Pivot Zerks (4)

24.

Deck Belt - Center Deck

25.

Gauge Wheel Zerk (4)

26.

Rubber Discharge Guards

27.

Engine Oil Fill (Vanguard)

28.

Engine Oil Dipstick (Vanguard)

29.

Caster Fork Tapered Bearings

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Содержание Super 104

Страница 1: ...606835 REV B Hustler Super 104 Operator s Manual 200 South Ridge Road Hesston Kansas 67062...

Страница 2: ...t may create sparks that can start fires around dry vegetation California Public Resources Code Section 4442 6 provides that it is unlawful to use or operate an internal combustion engine on any fores...

Страница 3: ...Panel 3 1 Controls 3 2 Safety Start Interlock System 3 2 Engine Starting 3 3 Stopping the Engine 3 3 Moving the Mower with Stalled Engine 3 3 ROPS Roll Over Protective Structure 3 4 Mower Operation 3...

Страница 4: ...Filter 4 5 General Engine Maintenance 4 6 Belts 4 6 Mower Blade 4 7 Seat Adjustment 4 9 Steering Control Lever Adjustment 4 9 Maintenance Locator Chart 4 12 Maintenance Record 4 15 Troubleshooting 5 1...

Страница 5: ...Directions used in this manual for example RIGHT or LEFT refer to directions when in the operator position and facing forward unless otherwise stated Though current at the time of printing photograph...

Страница 6: ...REV B 1 2 606835...

Страница 7: ...ct is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Never allow persons to operate this mower without proper instruct...

Страница 8: ...e discharge chute with the engine running Turn off the engine and be sure the blades have stopped before cleaning Use a stick to clear a plugged discharge area Never use your hand Follow daily and wee...

Страница 9: ...s retaining walls drainage ditches embankments and water to avoid mower rollover and serious injury or death Do not mow on wet grass Slippery conditions reduce traction which could cause sliding and l...

Страница 10: ...o operate the mower Never allow children or others in or on towed equipment Use care when approaching blind corners shrubs trees the end of a fence or other objects that may obscure vision Service Pre...

Страница 11: ...ng the battery Acid can cause serious injury to skin and eyes If contact occurs flush area with clean water and call a physician immediately Acid will also damage clothing Do not drink the battery ele...

Страница 12: ...cause serious injury and illness Keep gasoline away from eyes and skin Keep face away from nozzle and fuel tank or fuel container opening If gasoline is spilled on clothing change clothing immediatel...

Страница 13: ...r mulching system is being used DANGER Rotating blades pulleys belts Keep shields and covers in place while machine is in operation Keep hands feet and clothing away from rotating pulleys and belts Pa...

Страница 14: ...perator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration If any of these conditi...

Страница 15: ...ne if someone enters the area WARNING Roll over Slow down before turning Do not operate on slopes greater than 15 degrees Keep all movement on slopes slow and gradual Never make sudden changes in spee...

Страница 16: ...e F Wear ear protection eye protection and safety shoes when operating this equipment G Before starting the engine Read Operator s Manual Disengage mower blades Place control levers in park brake posi...

Страница 17: ...E A Mower blade engage disengage switch B Raise side decks C Lower side decks D If warning light comes on check engine oil E Ignition switch insert key F OFF G ON H Engine start position I Read Engin...

Страница 18: ...REV B 2 12 606835...

Страница 19: ...ch as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope t...

Страница 20: ...REV B 2 14 606835...

Страница 21: ...manually operate the engine choke When the lever is in the down position the choke is in the OFF RUN position When the knob is pulled up the choke is in the ON START position Do not operate the machin...

Страница 22: ...g control levers Figure 3 4 Figure 3 5 these levers control the mower s speed direction stopping and park brake Safety Start Interlock System The mower s safety start interlock system consists of the...

Страница 23: ...a time At least two minutes between such cranking periods to protect the starter from overheating and burning out 5 As soon as the engine begins to run check to make certain all engine warning lights...

Страница 24: ...en the seat belt during mower operation mower equipped with a ROPS in the raised up position A Bypass valve Figure 3 6 Do not operate the mower with the ROPS folded down lowered position as a standard...

Страница 25: ...ld or straighten the ROPS ROPS Inspection Inspect the ROPS after the first 20 hours of operation Following the initial inspection check the ROPS after every 500 hours of operation or every six months...

Страница 26: ...levers until they pass neutral and the machine starts to go rearward Figure 3 10 3 Pull the right steering control lever farther rearward from neutral than the left steering control lever until the re...

Страница 27: ...AVEL N NEUTRAL POSITION Direction of arrows indicate direction of mower movement N N N N N N N N N N Figure 3 10 Step 1 THREE POINT TURN Step 2 Step 3 R i g h t c o n t r o l l e v e r L e f t c o n t...

Страница 28: ...the mower if the grass is slightly taller than normal or if it contains a high degree of moisture Then mow it again with the cutting height set lower IMPORTANT If the machine s forward motion must be...

Страница 29: ...shut off if one or both of the side decks raise beyond 15 degrees during operation To restart the blades with the decks in the mowing position it will be necessary to cycle the deck clutch switch fro...

Страница 30: ...eck until the transport lever is engaged Figure 3 13 2 Move the pin to the desired cutting height in the center deck s height adjusting plate Figure 3 13 3 Using the center deck lift switch raise the...

Страница 31: ...2 50 8mm below the mower blades This setting is preferred when mowing at cutting heights of 2 1 2 63 5mm or higher When the wheel is mounted in the top hole it is located 1 25 4mm below the mower bla...

Страница 32: ...REV B 3 12 606835...

Страница 33: ...Place the steering control levers in the park brake position and pivot the arm rests upward before lifting the seat platform to prevent arm rest damage Some repairs require the assistance of a traine...

Страница 34: ...before adding system oil The Super 104 system filter is located inside the hydraulic reservoir on the underneath side of the tank Use a Hustler approved filter element only When changing the filter u...

Страница 35: ...ith fuel temperature changes Use regular unleaded gasoline with an octane rating of 87 or higher Maximum of 10 ethanol E10 in fuel Fuels with greater than 10 ethanol such as E15 E20 and E85 voids warr...

Страница 36: ...ine exhaust system and muffler guard Draining the engine oil 1 Locate the oil drain valve on the engine Figure 4 8 Figure 4 9 2 Position a suitable oil drain container under the machine below the oil...

Страница 37: ...ster then tighten the clamps Figure 4 12 4 Check all fittings and clamps periodically for tightness and inspect hoses for holes or cracks 5 Periodically check the intake hose for signs of ingested dus...

Страница 38: ...ier filtration Of course at some point the filter media becomes too clogged to allow air to pass The mowing conditions will determine the frequency of air filter element changing Air restriction indic...

Страница 39: ...2 years whichever comes first Mower Blade Mower Blade Maintenance IMPORTANT Refer to the Safety section of this manual for blade handling safety information Refer to the Mower Blade Replacement secti...

Страница 40: ...not re use spindle bolts which have stripped worn or undercut threads Torque bolts on spindles to 118 ft lbs 160 0 N m when reinstalling blades Properly compressed cup washers maintain the correct co...

Страница 41: ...s forward or rearward loosen the cap screws that attach the upper control lever to the lower lever Then pivot the upper control lever Tighten the cap screws Figure 4 20 B To lower and raise the steeri...

Страница 42: ...on wheels 2 Change fuel filter 7 Clean or replace hydraulic fill cap Change hydraulic filter oil 3 Grease deck spindle housings Replace spark plugs Check ROPS mounting hardware 9 Replace fuel evaporat...

Страница 43: ...tension after 50 hours of use as outlined in the Hydraulic Pump Belt Adjustment section of the Super 104 General Service Manual p n 123942 7 Check fuel system for any crack or leaks including but not...

Страница 44: ...Deck Pusher Arm Zerks 2 17 Deck Belt Deck Drive 18 Spindle Housing Zerk 5 19 Blades 20 Fuel Evaporation System Filter 21 Hydraulic Oil Heat Exchanger 22 Deck Belt Side Deck 23 Side Deck Pivot Zerks 4...

Страница 45: ...11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tires 14 Pump Idler Zerk 1 15 Pump Belt 16 Deck Pusher Arm Zerks 2 17 Deck Belt Deck Drive 18 Spindle Housing Zerk 5 19 Blades 20 Fuel Evapo...

Страница 46: ...r 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tires 14 Pump Idler Zerk 1 15 Pump Belt 16 Deck Pusher Arm Zerks 2 17 Deck Belt Deck Drive 18 Spindle Housing Zerk 5 19 Blades 20 Fuel Evap...

Страница 47: ...e Maintenance Service Performed Dealer Hour Meter Reading Date Maintenance Service Performed Dealer Hour Meter Reading Date Maintenance Service Performed Dealer Hour Meter Reading Date Maintenance Ser...

Страница 48: ...REV B 4 16 606835...

Страница 49: ...se or broken Install a new traction drive belt Air in system Check filter and fittings For additional causes See engine manual Low engine oil pressure Low oil level Add oil Oil diluted or too light Ch...

Страница 50: ...ght adjustment section of the General Service Manual An anti scalp wheel is not set correctly Adjust the height of the anti scalp wheel The underside of the deck is dirty Clean the underside of the de...

Страница 51: ...harge channel on affected cutting CHAMBERS Uneven cutting height The deck is not level Level the deck per the Deck Leveling and Height Adjustment section Tires are improperly inflated Adjust air press...

Страница 52: ...end side deck cylinders Push the deck clutch switch down to the disengaged OFF position Then pull the deck clutch switch up to engage the blade clutch and resume mowing Side deck transport switch is e...

Страница 53: ...BER 1 CHAMBER 2 CHAMBER 3 CHAMBER 4 CHAMBER 5 Zone 1 Zone 1 Zone 1 Zone 1 Zone 1 Zone 2 Zone 2 Zone 2 Zone 2 Zone 2 0 12 24 34 43 52 62 71 80 92 104 Left Side Right Side Deck Front Inches from left ed...

Страница 54: ...REV B 5 6 606835...

Страница 55: ...e for a minimum of 10 minutes 4 Drain the oil from the crankcase while the engine is still warm 5 Replace the engine oil filter 6 Refill with fresh oil of the proper viscosity 7 Close the fuel shut of...

Страница 56: ...view safety precautions listed in this manual 6 Check and inflate front tires to 20 25 psi 138 172 KPa and drive tires to 15 20 psi 103 138 KPa 7 Install fully charged battery and attach the battery c...

Страница 57: ...you would like to view or print a copy of the product manuals Operator s Manual Parts Manual or General Service Manual for these mowers go online to www hustlerturf com Contact your local Hustler deal...

Страница 58: ...REV B 6 4 606835...

Страница 59: ...nce Record 4 15 Maintenance Schedule 4 10 Model and Serial Number 1 1 Moving the Mower with Stalled Engine 3 3 Mower Blade 4 7 Mower Blade Maintenance 4 7 Mower Blade Maintenance Precautions 2 5 Mower...

Страница 60: ...REV B i 2 606835...

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