HUSTLER Hustler Z 23/52

375527_0406

2-1

This safety alert symbol is used to call attention to a

message intended to provide a reasonable degree of

PERSONAL SAFETY

for operators and other persons

during the normal operation and servicing of this equipment.

DANGER –

denotes immediate hazards which 

WILL

result in severe personal injury or death.

WARNING -

denotes a hazard or unsafe practice which

COULD

result in severe personal injury or death.

All operators should read this manual, or be instructed

about safe operating and maintenance procedures.  This is
the owner’s responsibility.

Improper use or maintenance by the operator or

owner can result in injury.  To reduce the potential for
injury, comply with these safety instructions and always
pay attention to the safety alert 

symbol, which means

DANGER or WARNING - “personal safety
instructions.”  Failure to comply with the instructions
may result in personal injury or death.

Incorrect usage of this machine may result in severe

injury.  Personnel operating and maintain it should be
trained in the proper use and should read the manuals
completely and thoroughly before attempting to set-up,
operate, adjust, or service this machine.

The Quick Reference Decals, located under the right front

of the seat, the right front of the deck, and under the seat
pan, are designed to give the operator brief information
needed in the daily operation of the machine.  These decals
are not intended to be used in place of this manual but
instead is to be used as an extension of this manual.  These
decals should not be removed or obliterated.  Replace these
decals if they become unreadable.  

It is the 

owner’s responsibility 

to make certain that the

operator reads and understands this manual and the Quick
Reference Decals before operating this machine.  It is also
the 

owner’s responsibility

to make certain that the operator

is a qualified and physically able individual, properly
trained in the operation of this equipment.  Local regulations
may restrict the age of the operator. 

The owner should also ensure that the operator/mechanic

know that they are responsible for their own safety as well
as the safety of other persons within the vicinity.

Remember, 

the operator is responsible for accidents or

hazards occurring to other people or their property.

Never leave a running machine unattended.  Always
disengage deck clutch, place steering control levers in
park brake position, stop tractor engine, and remove

ignition key when leaving operator’s seat.

If you lose steering control while operating the
machine, place the steering control levers in the
park brake position immediately.  Inspect the
machine and involve your Hustler dealer to resolve
the problem before continuing to operate.

Always remain seated while operating machine.

Always keep safety shields and covers in place, except
for servicing.

Always maintain a safe distance from people and pets
when mowing.  Always stop machine if someone
enters the area.

Always operate machine in daylight or with adequate
working lights. 

Follow daily and weekly checklists, making sure hoses
are tightly secured and bolts are tightened.

Always observe traffic laws while driving machine
from one location to another. Watch for traffic when
operating near or crossing roadways.

Always keep engine and machine clean, removing
accumulated dirt, trash and other material from
machine.  Clean up oil or fuel spillage.  Allow
machine to cool before storing.

Inspect area to be mowed for hazards such as rocks,
metal objects and other debris which may be thrown or
entangled by mower blades.  Remove these objects
before mowing.

Always be alert for hazards such as rocks, metal
objects and other debris which may be thrown or
entangled by mower blades.  Watch out for holes or
deep depressions.

Always wear adequate eye protection when servicing
the hydraulic system, battery, and cooling system, or
when grinding mower blades and removing
accumulated debris. 

Always wear adequate ear protection, such as
earplugs, when operating this equipment as prolonged
exposure to uncomfortable or loud noises can cause
impairment or loss of hearing.  Do not wear radios or
music headphones while operating the machinery.
Safe operation requires your full attention.

Always be aware of what is behind the machine before
backing up.  Do not mow in reverse unless absolutely
necessary.  Always look down and behind before and
while backing up.

Always inspect machine for damage after striking a
foreign object. If damage is found, repair machine
immediately.  Be sure to disengage deck clutch, place
steering control levers in the park brake position, stop
tractor engine and remove ignition switch key before
leaving operator’s seat to inspect damage.

Always buckle seat belt, if provided with one, before
starting tractor.

Never push forward suddenly on the steering control
levers while the machine is in rearward motion
because the machine may tip backward.

When moving in reverse, push forward slowly on

SAFETY PRECAUTIONS

Содержание Hustler Z 23/52"

Страница 1: ...Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 Hustler Z Super Z Owner s Manual 375527_0406...

Страница 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING 375527_0406...

Страница 3: ...ation Sect 1 2 Safety Precautions Sect 2 3 Operation Sect 3 4 Maintenance Sect 4 5 Adjustments Sect 5 6 Troubleshooting Sect 6 7 Storage Sect 7 8 Product Literature Sect 8 9 Technical Specifications S...

Страница 4: ......

Страница 5: ...r repair of the engine The Quick Reference Decals located under the right front of the seat the right front of the deck and under the seat pan are designed to give the operator brief information neede...

Страница 6: ...parts only These parts are available through your local Hustler dealer To obtain prompt efficient service always provide the following information when ordering parts 1 Correct part description 2 Corr...

Страница 7: ...shall such notification be received by Hustler Turf Equipment or an authorized dealer later than 120 days from date of delivery Within a reasonable time after such notification Hustler Turf Equipment...

Страница 8: ...s include but are not limited to Loss of profits Loss of savings or revenue Loss of use of Hustler Turf Equipment or any associated equipment Cost of capital Cost of any substitute equipment facilitie...

Страница 9: ...park brake position stop tractor engine and remove ignition key when leaving operator s seat If you lose steering control while operating the machine place the steering control levers in the park brak...

Страница 10: ...age of riding mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury Always disengage the blades a...

Страница 11: ...5 Grass type density and height 6 Extremely dry conditions of grass 7 Tire pressure The attachments mounted to the tractor will also affect the way it handles on a slope Be aware that each attachment...

Страница 12: ...etrate skin Hydraulic fluid may also cause infection in a minor cut or opening in the skin if exposed to hydraulic fluid see a doctor at once Before applying pressure to hydraulic system make sure all...

Страница 13: ...ilding 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed Slope Guid...

Страница 14: ......

Страница 15: ...rging system warning light Figure 3 2b Ignition switch T Th hr ro ot tt tl le e Deck clutch switch O Oi il l p pr re es ss su ur re e l li ig gh ht t C Ch he ec ck k e en ng gi in ne e l li ig gh ht t...

Страница 16: ...he desired cutting height hole Push the deck lift pedal to raise the deck when going over obstructions Instrumentation 7 Electronic hour meter Fig 3 6 registers 1 10 hour increments up to 9 999 9 tota...

Страница 17: ...ning seat safety switch Engine starting The Hustler Z safety start interlock system is also designed to protect the operator and others from accidental injury due to unintentional engine starting The...

Страница 18: ...sult in a reaction of the tractor that can cause serious injury After starting engine engage the control levers and steer as follows To go forward push control levers forward an equal distance Fig 3 9...

Страница 19: ...ather than engine rpm WARNING Do not operate the equipment while wearing sandals tennis shoes sneakers shorts or any type of loose fitting clothing Always wear long pants safety glasses and safety sho...

Страница 20: ...ge of material from mower deck towards bystanders WARNING Never operate the mower deck with discharge chute removed or in raised position WARNING Always check area to be mown for rocks and other debri...

Страница 21: ...Engine Oil Drain Plug 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 D...

Страница 22: ...406 MAINTENANCE LOCATOR CHART 1 Deck Idler Zerk 1 2 Deck Pusher Arm Zerks 2 3 Deck Belt 4 Spindle Housing Zerk 3 5 Blades 5 5 2 2 1 4 4 4 3 2 5 2 3 4 4 5 4 Side discharge deck Rear discharge deck Figu...

Страница 23: ...MAINTENANCE LOCATOR CHART 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades 4 4 1 1 3 3 3 2 1 4 1 2 3 3 4 3 54 66 72 XR7 deck 60 XR7 deck Figure 4 1c 4 3 375527_0406...

Страница 24: ...ual noises they could be signaling a problem Visually inspect the machine for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Cor...

Страница 25: ...wheel When inflating tires stand to one side and not in front of or over the tire assembly Check tires for low pressure blemishes damaged rims or missing lug bolts and nuts Hour meter To recognize whe...

Страница 26: ...rminals loose connections defective wire insulation or broken wires Switches solenoids and ignition components may also fail causing a shorted or open circuit Before attempting any failure diagnosis o...

Страница 27: ...oil Smear a light coating of oil on upper surface of rubber seal 2 Install the filter element on base Tighten the oil filter by hand until the filter seal makes contact with the filter head then tigh...

Страница 28: ...eplace filter annually or after every 500 hours of operation whichever occurs first When replacing the fuel filter check the fuel line hoses and fuel shut off valve grommet for any cracks or leaks Rep...

Страница 29: ...oper cleaning procedures can get dust on the inside of the filter causing dirt ingestion and engine failure It is important to note that whenever an air filter element is cleaned by any method the per...

Страница 30: ...d remove element Clean the canister with a damp cloth 2 Before installing a new element inspect it by placing a bright light inside and rotate the element slowly looking for any holes or tears in the...

Страница 31: ...these will destroy the belt composition in a very short time Mower blade maintenance Check the mower blades daily they are the key to power efficiency and well groomed turf Keep them sharp a dull blad...

Страница 32: ...on spindles without blade saddles to 118 foot pounds when reinstalling blades Figure 4 17 2 2 2 6 4 5 3 5 Deck Belt Drive Layout 1 Spindle drive belt 2 Deck blade spindle pulley 3 Spindle belt tension...

Страница 33: ...cause serious injury WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Warped Blade Replace Straight Blade Comparison of Warped and...

Страница 34: ...4 14 375527_0406...

Страница 35: ...htening the drive wheel lug nuts wheel motor nuts and blade spindle bolts Failure to correctly torque these items may result in the loss of a wheel or blade which can cause serious damage or personal...

Страница 36: ...he pumps from bottoming out internally use the following procedure 1 To make the first adjustment the tractor engine must NOT be running 2 Check to make sure the control levers are against the stops b...

Страница 37: ...ack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands NOTE The front brake link is not adjustable...

Страница 38: ...r and spring Fig 5 12 There is no tension adjustment of this belt NOTE Replace the belt every 400 hours or every two 2 years whichever comes first WARNING If the pump belt fails loss of control will o...

Страница 39: ...set 1 4 higher NOTE When blocking up the rear discharge decks make certain the blocks are not in the discharge opening NOTE To level an XR7 deck use a 3 block under the back of the deck and a 4 block...

Страница 40: ...s tight against the 3 or 4 block 17 Tighten the adjuster bolt jam nut to prevent the adjuster bolt from moving Fig 5 19 18 Tighten the hardware holding the chain and adjuster onto the deck lift arm 19...

Страница 41: ...acing to the front of the unit the deck height will be set at one of the following 1 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 or 5 The notch located at the rear of the right height adjusting bar is to be used wh...

Страница 42: ......

Страница 43: ...alves completely Hydraulic system operates Low hydraulic oil level Fill reservoir hot oil in reservoir smells rancid Hydraulic pump faulty See your dealer Hydraulic oil cooler clogged Clean oil cooler...

Страница 44: ......

Страница 45: ...l into each spark plug hole Install plugs but do not reconnect plug leads 7 Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and valve mechanism 8 Clean ext...

Страница 46: ......

Страница 47: ...or more information Hydro Gear Customer Services 1411 So Hamilton Street Sullivan IL 61951 Phone 217 728 2581 NOTE During warranty period check with your Hustler dealer before attempting repairs on an...

Страница 48: ...saddles side discharge deck 782516 21 High sail cw blade 60Z without blade saddles side discharge deck 781898 18 High sail cw blade 52Z side discharge deck 783977 24 High sail cw blade 72Z side disch...

Страница 49: ...Using this form as a guide send all necessary information including credit card information to jhamm excelhustler com To order by Telephone or FAX Telephone call 620 327 1142 to place an order FAX th...

Страница 50: ...375527_0406 8 4...

Страница 51: ...CONTROLS Hand operated choke throttle ignition switch electric mower clutch Integrated parking brakes INDICATORS Hour meter engine oil warning light check engine warning light CUP HOLDER Two cup holde...

Страница 52: ......

Страница 53: ...d parts 8 2 Fuel system 4 7 General engine maintenance 4 11 Hour meter 4 5 Hustler Z Parts Manual 8 1 8 3 PAGE Hydraulic pump belt adjustment 5 4 Hydraulic pump information 8 1 Hydraulic system 4 6 In...

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