HUSTLER Hustler Z 23/52

375527_0406

4-4

NOTES:
1.  

Initial oil change is after 5 hours of operation.  Thereafter, change oil after every 40

hours operation.  Change more often under dusty or dirty conditions and during hot weather
periods.

2.  

Torque initially and after first 2 hours of operation.

3.  

Perform initial hydraulic filter change after 50 hours (one week) of operation.

4. 

Change engine oil filter per the engine manufacturer’s recommendations.  Refer to

Engine Owner’s Manual for recommendations and other maintenance items.

5. 

Service more often under dusty or dirty conditions. Use caution when servicing to prevent

dust contamination in the engine.  

Do not 

clean filter element. Replace with a new one.

6. Pump drive belt only - Inspect every 100 hours

and replace if worn or cracking is

noticed.  Otherwise, 

replace every 400 hours or 2 years

whichever comes first.

7. 

Check fuel line hoses, fuel valve and grommet for any cracks or leaks.

REFERENCES:
a

— Refer to Engine Owner’s Manual

NOTE:  

After completing maintenance cycle (500

hours), repeat cycle.

Introduction

WARNING:

Unless specifically required, 

DO

NOT

have engine running when servicing or

making adjustments to tractor.  Place control
levers in the park brake position, disengage deck
clutch, and remove ignition switch key.  Repairs
or maintenance requiring engine power should be
performed by trained personnel only.  To prevent
carbon monoxide poisoning, be sure proper
ventilation is available when engine must be
operated in an enclosed area.  Read and observe
safety warnings in front of manual.

DANGER: 

Before working on or under the

deck, make certain engine cannot be accidentally
started.  Shut engine off and remove ignition
switch key for maximum safety.  Repairs or
maintenance requiring engine power should be
performed by trained personnel only.

DANGER: 

Exercise caution when working

under the deck as the mower blades are
extremely sharp.  Wearing gloves is advisable
when working around or with the blades.

WARNING:

Except when changing or checking

belt, 

always 

keep belt covers on mower for

safety as well as cleanliness.

WARNING:

When possible clean under

mower, using a stick or similar instrument
making sure that no part of the body, especially
arms and hands are under mower.

Regular maintenance is the best prevention for costly

downtime or expensive, premature repair.  The following
pages contain suggested maintenance information and
schedules which the operator should follow on a routine
basis.

Remain alert for unusual noises, they could be signaling

a problem.  Visually inspect the machine for any abnormal
wear or damage.  A good time to detect potential problems
is while performing scheduled maintenance service.
Correcting the problem as quickly as possible is the best
insurance.

WARNING:  

Keep your machine clean and

remove any deposits of trash and clippings,
which can cause engine fires and hydraulic
overheating as well as excessive belt wear.  

Clear away heavy build-up of grease, oil and dirt,

especially in the engine and hydraulic reservoir area; minute
dust particle are abrasive to close-tolerance engine and
hydraulic assemblies.

Daily inspect 

mower for grass clippings and wire and

string tangles.  The underside of the mower deck will collect
a build-up of grass clippings and dirt, especially when grass
is wet or has high moisture content.  This build-up will
harden, restricting blade and air movement and will
probably show a poorer quality of cutting.  Therefore it
should be removed routinely.

To do this it will be necessary to raise and block the deck

in the full up position and scrape the build-up from
underneath.

Some repairs require the assistance of a trained service

mechanic and should not be attempted by unskilled
personnel.  Consult your Hustler service center when
assistance is needed.

WEEKLY MONTHLY

ANNUALLY OR

SERVICE AT

OR 50

OR 100

500

INTERVALS INDICATED

HOURS

HOURS

HOURS

Verify safety start interlock system 

Daily

Check coolant level

Daily

Visually inspect unit for loose 

hardware and/or damaged parts

Daily

Visually inspect tires 

Daily

Check oil level, engine (1)

Daily or every 4 hrs.

Clean air intake screen (5)

Daily or every 4 hrs.

Clean oil heat exchanger (5)

Daily or every 4 hrs.

Check radiator screen (5)

Daily or every 4 hrs.

Check fuel level 

Daily

Blades - sharpen & securely fastened

Daily

Discharge chute - securely in place & 

in lowest position

Daily

Clean engine and pump compartment 

Daily

Replace air cleaner paper element (5)

As needed

Grease deck idler

x

Grease deck pusher arms

x

Grease pump idler

x

Grease deck height pivots

x

Grease gauge wheel bearings

x

Change engine oil & filter (1) (4)

x

Clean cylinder and head fins (a)

x

Check battery connections

x

Check tire pressure with a gauge 

x

Check hydraulic oil level 

x

Clean engine exterior (a)

x

Clean and regap spark plugs (a)

x

Check pump and deck belt tension 

& condition (6)

x

Check fuel and hydraulic lines (7)

x

Check fuel valve and grommet (7)

x

Tighten lug nuts on wheels (2)

x

Change fuel filter 

x

Clean or replace hydraulic fill cap 

x

Change hydraulic filter and oil (3)

x

Grease deck spindle housings

x

Replace spark plugs

x

Drain & replace engine coolant

x

Clean radiator core (9)

x

Содержание Hustler Z 23/52"

Страница 1: ...Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 Hustler Z Super Z Owner s Manual 375527_0406...

Страница 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING 375527_0406...

Страница 3: ...ation Sect 1 2 Safety Precautions Sect 2 3 Operation Sect 3 4 Maintenance Sect 4 5 Adjustments Sect 5 6 Troubleshooting Sect 6 7 Storage Sect 7 8 Product Literature Sect 8 9 Technical Specifications S...

Страница 4: ......

Страница 5: ...r repair of the engine The Quick Reference Decals located under the right front of the seat the right front of the deck and under the seat pan are designed to give the operator brief information neede...

Страница 6: ...parts only These parts are available through your local Hustler dealer To obtain prompt efficient service always provide the following information when ordering parts 1 Correct part description 2 Corr...

Страница 7: ...shall such notification be received by Hustler Turf Equipment or an authorized dealer later than 120 days from date of delivery Within a reasonable time after such notification Hustler Turf Equipment...

Страница 8: ...s include but are not limited to Loss of profits Loss of savings or revenue Loss of use of Hustler Turf Equipment or any associated equipment Cost of capital Cost of any substitute equipment facilitie...

Страница 9: ...park brake position stop tractor engine and remove ignition key when leaving operator s seat If you lose steering control while operating the machine place the steering control levers in the park brak...

Страница 10: ...age of riding mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury Always disengage the blades a...

Страница 11: ...5 Grass type density and height 6 Extremely dry conditions of grass 7 Tire pressure The attachments mounted to the tractor will also affect the way it handles on a slope Be aware that each attachment...

Страница 12: ...etrate skin Hydraulic fluid may also cause infection in a minor cut or opening in the skin if exposed to hydraulic fluid see a doctor at once Before applying pressure to hydraulic system make sure all...

Страница 13: ...ilding 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed Slope Guid...

Страница 14: ......

Страница 15: ...rging system warning light Figure 3 2b Ignition switch T Th hr ro ot tt tl le e Deck clutch switch O Oi il l p pr re es ss su ur re e l li ig gh ht t C Ch he ec ck k e en ng gi in ne e l li ig gh ht t...

Страница 16: ...he desired cutting height hole Push the deck lift pedal to raise the deck when going over obstructions Instrumentation 7 Electronic hour meter Fig 3 6 registers 1 10 hour increments up to 9 999 9 tota...

Страница 17: ...ning seat safety switch Engine starting The Hustler Z safety start interlock system is also designed to protect the operator and others from accidental injury due to unintentional engine starting The...

Страница 18: ...sult in a reaction of the tractor that can cause serious injury After starting engine engage the control levers and steer as follows To go forward push control levers forward an equal distance Fig 3 9...

Страница 19: ...ather than engine rpm WARNING Do not operate the equipment while wearing sandals tennis shoes sneakers shorts or any type of loose fitting clothing Always wear long pants safety glasses and safety sho...

Страница 20: ...ge of material from mower deck towards bystanders WARNING Never operate the mower deck with discharge chute removed or in raised position WARNING Always check area to be mown for rocks and other debri...

Страница 21: ...Engine Oil Drain Plug 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 D...

Страница 22: ...406 MAINTENANCE LOCATOR CHART 1 Deck Idler Zerk 1 2 Deck Pusher Arm Zerks 2 3 Deck Belt 4 Spindle Housing Zerk 3 5 Blades 5 5 2 2 1 4 4 4 3 2 5 2 3 4 4 5 4 Side discharge deck Rear discharge deck Figu...

Страница 23: ...MAINTENANCE LOCATOR CHART 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades 4 4 1 1 3 3 3 2 1 4 1 2 3 3 4 3 54 66 72 XR7 deck 60 XR7 deck Figure 4 1c 4 3 375527_0406...

Страница 24: ...ual noises they could be signaling a problem Visually inspect the machine for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Cor...

Страница 25: ...wheel When inflating tires stand to one side and not in front of or over the tire assembly Check tires for low pressure blemishes damaged rims or missing lug bolts and nuts Hour meter To recognize whe...

Страница 26: ...rminals loose connections defective wire insulation or broken wires Switches solenoids and ignition components may also fail causing a shorted or open circuit Before attempting any failure diagnosis o...

Страница 27: ...oil Smear a light coating of oil on upper surface of rubber seal 2 Install the filter element on base Tighten the oil filter by hand until the filter seal makes contact with the filter head then tigh...

Страница 28: ...eplace filter annually or after every 500 hours of operation whichever occurs first When replacing the fuel filter check the fuel line hoses and fuel shut off valve grommet for any cracks or leaks Rep...

Страница 29: ...oper cleaning procedures can get dust on the inside of the filter causing dirt ingestion and engine failure It is important to note that whenever an air filter element is cleaned by any method the per...

Страница 30: ...d remove element Clean the canister with a damp cloth 2 Before installing a new element inspect it by placing a bright light inside and rotate the element slowly looking for any holes or tears in the...

Страница 31: ...these will destroy the belt composition in a very short time Mower blade maintenance Check the mower blades daily they are the key to power efficiency and well groomed turf Keep them sharp a dull blad...

Страница 32: ...on spindles without blade saddles to 118 foot pounds when reinstalling blades Figure 4 17 2 2 2 6 4 5 3 5 Deck Belt Drive Layout 1 Spindle drive belt 2 Deck blade spindle pulley 3 Spindle belt tension...

Страница 33: ...cause serious injury WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Warped Blade Replace Straight Blade Comparison of Warped and...

Страница 34: ...4 14 375527_0406...

Страница 35: ...htening the drive wheel lug nuts wheel motor nuts and blade spindle bolts Failure to correctly torque these items may result in the loss of a wheel or blade which can cause serious damage or personal...

Страница 36: ...he pumps from bottoming out internally use the following procedure 1 To make the first adjustment the tractor engine must NOT be running 2 Check to make sure the control levers are against the stops b...

Страница 37: ...ack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands NOTE The front brake link is not adjustable...

Страница 38: ...r and spring Fig 5 12 There is no tension adjustment of this belt NOTE Replace the belt every 400 hours or every two 2 years whichever comes first WARNING If the pump belt fails loss of control will o...

Страница 39: ...set 1 4 higher NOTE When blocking up the rear discharge decks make certain the blocks are not in the discharge opening NOTE To level an XR7 deck use a 3 block under the back of the deck and a 4 block...

Страница 40: ...s tight against the 3 or 4 block 17 Tighten the adjuster bolt jam nut to prevent the adjuster bolt from moving Fig 5 19 18 Tighten the hardware holding the chain and adjuster onto the deck lift arm 19...

Страница 41: ...acing to the front of the unit the deck height will be set at one of the following 1 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 or 5 The notch located at the rear of the right height adjusting bar is to be used wh...

Страница 42: ......

Страница 43: ...alves completely Hydraulic system operates Low hydraulic oil level Fill reservoir hot oil in reservoir smells rancid Hydraulic pump faulty See your dealer Hydraulic oil cooler clogged Clean oil cooler...

Страница 44: ......

Страница 45: ...l into each spark plug hole Install plugs but do not reconnect plug leads 7 Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and valve mechanism 8 Clean ext...

Страница 46: ......

Страница 47: ...or more information Hydro Gear Customer Services 1411 So Hamilton Street Sullivan IL 61951 Phone 217 728 2581 NOTE During warranty period check with your Hustler dealer before attempting repairs on an...

Страница 48: ...saddles side discharge deck 782516 21 High sail cw blade 60Z without blade saddles side discharge deck 781898 18 High sail cw blade 52Z side discharge deck 783977 24 High sail cw blade 72Z side disch...

Страница 49: ...Using this form as a guide send all necessary information including credit card information to jhamm excelhustler com To order by Telephone or FAX Telephone call 620 327 1142 to place an order FAX th...

Страница 50: ...375527_0406 8 4...

Страница 51: ...CONTROLS Hand operated choke throttle ignition switch electric mower clutch Integrated parking brakes INDICATORS Hour meter engine oil warning light check engine warning light CUP HOLDER Two cup holde...

Страница 52: ......

Страница 53: ...d parts 8 2 Fuel system 4 7 General engine maintenance 4 11 Hour meter 4 5 Hustler Z Parts Manual 8 1 8 3 PAGE Hydraulic pump belt adjustment 5 4 Hydraulic pump information 8 1 Hydraulic system 4 6 In...

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