HUSTLER Hustler Z 23/52

Models  927558, 927566, 927921, 927939, 927947 &
927954 only — 

an audible alarm will sound when the

engine coolant is close to overheating.

Safety interlock system

The tractor is equipped with a safety interlock system

consisting of the park brake switches, seat switch, and deck
clutch switch.

Check tractor safety start interlock system daily, prior to

operation.  This system is an important tractor safety feature.
It should be repaired immediately if it malfunctions.  The
machine incorporates a separate seat switch which will stop
the tractor engine when the operator is unseated for any
reason while the tractor is operating.  This is a safety feature
designed to prevent runaway or accidental entanglement.  To
inspect the system:

1.

The operator must be on the seat when testing the seat
switch.

2.

Set both control levers in the park brake position.

3.

Start the engine and allow it to warm up to operating
temperature.

4.

With the deck clutch switch down and the control
levers in the park brake position, slowly raise off of the
seat.  

The engine should continue to run.

5.

With the deck clutch switch up and/or the control
levers in the neutral position, slowly raise off of the
seat.  

The engine should stop.

6. If the engine fails to stop 

when the deck clutch switch

is up or one or both of the control levers is up and the
operator is off the seat, check the function of the seat
switch.  If the seat switch is not operating properly 

(is

not opening or closing) 

and if the cause can not be

determined, replace the seat switch.

If the problem can not be located,

contact your Hustler

Dealer.

WARNING:

The safety interlock system should

always function per steps 4 and 5.  If it does not
function properly, it should be corrected
immediately.  Do not operate machine without
properly functioning seat safety switch.

Engine starting

The Hustler Z safety start interlock system is also

designed to protect the operator and others from accidental
injury due to unintentional engine starting.  The engine
starting motor will not engage until:

A.

Control levers are in the park brake position.

B.

Deck clutch switch is in the down (OFF) position.

WARNING:

The safety interlock system must

not be disconnected or bypassed.

NOTE:  

The operator’s seat is equipped with a separate

safety switch.  If for any reason the operator should become
unseated when the brake switches are disengaged or the
deck clutch switch is engaged the engine will stop.

The following steps are the correct procedures for

starting the engine.  If difficulty is encountered, contact the

Hustler Dealer in your area.

1.

Before starting tractor each day, perform daily pre-
operation checking.

2.

Make sure the control levers are in the park brake
position and deck clutch switch is disengaged.

3.

Use choke when engine is cold, or if warm engine fails
to start within 5 seconds of cranking.  Avoid flooding
and operate engine without choking as soon as
possible.

NOTE: 

There is no choke control on Models 927053,

927061, 928010, 928028 & 928036 proceed to Step 4.

4.

Set throttle at approximately 1/2 open position.  

5.

Insert key in ignition switch and rotate full clockwise
to engage starting motor.  Release key when engine
starts.

IMPORTANT:  

The engine starter should not be

operated for periods longer than 30 seconds at a time.  An
interval of at least two minutes should be allowed between
such cranking periods to protect the starter from overheating
and burn-out.

6.

Perform test to make sure safety start interlock system
is operating properly.  Refer to Safety start interlock
system section.

7.

As soon as engine begins to run, check to make certain
the oil warning light is off.  If not, stop engine

375527_0406

3-3

Figure 3-8

Bypass valve

Super Z shown

Figure 3-7

Bypass valve

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Содержание Hustler Z 23/52"

Страница 1: ...Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 Hustler Z Super Z Owner s Manual 375527_0406...

Страница 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING 375527_0406...

Страница 3: ...ation Sect 1 2 Safety Precautions Sect 2 3 Operation Sect 3 4 Maintenance Sect 4 5 Adjustments Sect 5 6 Troubleshooting Sect 6 7 Storage Sect 7 8 Product Literature Sect 8 9 Technical Specifications S...

Страница 4: ......

Страница 5: ...r repair of the engine The Quick Reference Decals located under the right front of the seat the right front of the deck and under the seat pan are designed to give the operator brief information neede...

Страница 6: ...parts only These parts are available through your local Hustler dealer To obtain prompt efficient service always provide the following information when ordering parts 1 Correct part description 2 Corr...

Страница 7: ...shall such notification be received by Hustler Turf Equipment or an authorized dealer later than 120 days from date of delivery Within a reasonable time after such notification Hustler Turf Equipment...

Страница 8: ...s include but are not limited to Loss of profits Loss of savings or revenue Loss of use of Hustler Turf Equipment or any associated equipment Cost of capital Cost of any substitute equipment facilitie...

Страница 9: ...park brake position stop tractor engine and remove ignition key when leaving operator s seat If you lose steering control while operating the machine place the steering control levers in the park brak...

Страница 10: ...age of riding mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury Always disengage the blades a...

Страница 11: ...5 Grass type density and height 6 Extremely dry conditions of grass 7 Tire pressure The attachments mounted to the tractor will also affect the way it handles on a slope Be aware that each attachment...

Страница 12: ...etrate skin Hydraulic fluid may also cause infection in a minor cut or opening in the skin if exposed to hydraulic fluid see a doctor at once Before applying pressure to hydraulic system make sure all...

Страница 13: ...ilding 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed Slope Guid...

Страница 14: ......

Страница 15: ...rging system warning light Figure 3 2b Ignition switch T Th hr ro ot tt tl le e Deck clutch switch O Oi il l p pr re es ss su ur re e l li ig gh ht t C Ch he ec ck k e en ng gi in ne e l li ig gh ht t...

Страница 16: ...he desired cutting height hole Push the deck lift pedal to raise the deck when going over obstructions Instrumentation 7 Electronic hour meter Fig 3 6 registers 1 10 hour increments up to 9 999 9 tota...

Страница 17: ...ning seat safety switch Engine starting The Hustler Z safety start interlock system is also designed to protect the operator and others from accidental injury due to unintentional engine starting The...

Страница 18: ...sult in a reaction of the tractor that can cause serious injury After starting engine engage the control levers and steer as follows To go forward push control levers forward an equal distance Fig 3 9...

Страница 19: ...ather than engine rpm WARNING Do not operate the equipment while wearing sandals tennis shoes sneakers shorts or any type of loose fitting clothing Always wear long pants safety glasses and safety sho...

Страница 20: ...ge of material from mower deck towards bystanders WARNING Never operate the mower deck with discharge chute removed or in raised position WARNING Always check area to be mown for rocks and other debri...

Страница 21: ...Engine Oil Drain Plug 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 D...

Страница 22: ...406 MAINTENANCE LOCATOR CHART 1 Deck Idler Zerk 1 2 Deck Pusher Arm Zerks 2 3 Deck Belt 4 Spindle Housing Zerk 3 5 Blades 5 5 2 2 1 4 4 4 3 2 5 2 3 4 4 5 4 Side discharge deck Rear discharge deck Figu...

Страница 23: ...MAINTENANCE LOCATOR CHART 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades 4 4 1 1 3 3 3 2 1 4 1 2 3 3 4 3 54 66 72 XR7 deck 60 XR7 deck Figure 4 1c 4 3 375527_0406...

Страница 24: ...ual noises they could be signaling a problem Visually inspect the machine for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Cor...

Страница 25: ...wheel When inflating tires stand to one side and not in front of or over the tire assembly Check tires for low pressure blemishes damaged rims or missing lug bolts and nuts Hour meter To recognize whe...

Страница 26: ...rminals loose connections defective wire insulation or broken wires Switches solenoids and ignition components may also fail causing a shorted or open circuit Before attempting any failure diagnosis o...

Страница 27: ...oil Smear a light coating of oil on upper surface of rubber seal 2 Install the filter element on base Tighten the oil filter by hand until the filter seal makes contact with the filter head then tigh...

Страница 28: ...eplace filter annually or after every 500 hours of operation whichever occurs first When replacing the fuel filter check the fuel line hoses and fuel shut off valve grommet for any cracks or leaks Rep...

Страница 29: ...oper cleaning procedures can get dust on the inside of the filter causing dirt ingestion and engine failure It is important to note that whenever an air filter element is cleaned by any method the per...

Страница 30: ...d remove element Clean the canister with a damp cloth 2 Before installing a new element inspect it by placing a bright light inside and rotate the element slowly looking for any holes or tears in the...

Страница 31: ...these will destroy the belt composition in a very short time Mower blade maintenance Check the mower blades daily they are the key to power efficiency and well groomed turf Keep them sharp a dull blad...

Страница 32: ...on spindles without blade saddles to 118 foot pounds when reinstalling blades Figure 4 17 2 2 2 6 4 5 3 5 Deck Belt Drive Layout 1 Spindle drive belt 2 Deck blade spindle pulley 3 Spindle belt tension...

Страница 33: ...cause serious injury WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Warped Blade Replace Straight Blade Comparison of Warped and...

Страница 34: ...4 14 375527_0406...

Страница 35: ...htening the drive wheel lug nuts wheel motor nuts and blade spindle bolts Failure to correctly torque these items may result in the loss of a wheel or blade which can cause serious damage or personal...

Страница 36: ...he pumps from bottoming out internally use the following procedure 1 To make the first adjustment the tractor engine must NOT be running 2 Check to make sure the control levers are against the stops b...

Страница 37: ...ack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands NOTE The front brake link is not adjustable...

Страница 38: ...r and spring Fig 5 12 There is no tension adjustment of this belt NOTE Replace the belt every 400 hours or every two 2 years whichever comes first WARNING If the pump belt fails loss of control will o...

Страница 39: ...set 1 4 higher NOTE When blocking up the rear discharge decks make certain the blocks are not in the discharge opening NOTE To level an XR7 deck use a 3 block under the back of the deck and a 4 block...

Страница 40: ...s tight against the 3 or 4 block 17 Tighten the adjuster bolt jam nut to prevent the adjuster bolt from moving Fig 5 19 18 Tighten the hardware holding the chain and adjuster onto the deck lift arm 19...

Страница 41: ...acing to the front of the unit the deck height will be set at one of the following 1 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 or 5 The notch located at the rear of the right height adjusting bar is to be used wh...

Страница 42: ......

Страница 43: ...alves completely Hydraulic system operates Low hydraulic oil level Fill reservoir hot oil in reservoir smells rancid Hydraulic pump faulty See your dealer Hydraulic oil cooler clogged Clean oil cooler...

Страница 44: ......

Страница 45: ...l into each spark plug hole Install plugs but do not reconnect plug leads 7 Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and valve mechanism 8 Clean ext...

Страница 46: ......

Страница 47: ...or more information Hydro Gear Customer Services 1411 So Hamilton Street Sullivan IL 61951 Phone 217 728 2581 NOTE During warranty period check with your Hustler dealer before attempting repairs on an...

Страница 48: ...saddles side discharge deck 782516 21 High sail cw blade 60Z without blade saddles side discharge deck 781898 18 High sail cw blade 52Z side discharge deck 783977 24 High sail cw blade 72Z side disch...

Страница 49: ...Using this form as a guide send all necessary information including credit card information to jhamm excelhustler com To order by Telephone or FAX Telephone call 620 327 1142 to place an order FAX th...

Страница 50: ...375527_0406 8 4...

Страница 51: ...CONTROLS Hand operated choke throttle ignition switch electric mower clutch Integrated parking brakes INDICATORS Hour meter engine oil warning light check engine warning light CUP HOLDER Two cup holde...

Страница 52: ......

Страница 53: ...d parts 8 2 Fuel system 4 7 General engine maintenance 4 11 Hour meter 4 5 Hustler Z Parts Manual 8 1 8 3 PAGE Hydraulic pump belt adjustment 5 4 Hydraulic pump information 8 1 Hydraulic system 4 6 In...

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