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HUSTLER Honda Engine Z, Инструкция по эксплуатации и запасным частям, Страница: 38 / 166

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5-6

108602 10/08

Kawasaki 25 HP Engine Installation (With HD Air Cleaner)

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TO ENGINE
SENSOR
YELLOW

PART OF
ENGINE

STARTER
SOLENOID
GROUND

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TO BULLET
TERMINALS

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TO SPADE
TERMINAL

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PURPLE

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RED/BLK

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PART OF COMMON
WIRE HARNESS

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Содержание Honda Engine Z

Страница 1: ...Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 Hustler Z Parts Manual...

Страница 2: ...Owner s Manual provides information regarding the U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep Engine Owner...

Страница 3: ...ngine Installation 5 16 Fuel System Installation Air Cooled Engines 5 18 Fuel System Installation Liquid Cooled Engines 5 20 Instrument Panel Assembly Air Cooled 5 22 Instrument Panel Assembly Liquid...

Страница 4: ...Tensioning 8 4 60 Side Discharge Deck Belt Routing and Tensioning 8 5 54 Rear Discharge Deck Belt Routing and Tensioning 8 6 Seat Installation S N 08010000 Higher 8 8 Seat Installation S N Prior to 0...

Страница 5: ...F CW 60 Side Discharge Deck 798496 Blade F22 50 H F CW 66 Side Discharge Deck 601012 Blade F18 50 L F CW 54 Rear Discharge Deck 601013 Blade F18 50 L F CCW 54 Rear Discharge Deck 797928 Belt B Sectio...

Страница 6: ...les Kit 60 Side Discharge Deck 108559 Containment Baffles Kit 54 Side Discharge Deck 108565 Mulch Kit 66 Side Discharge Deck 108563 Mulch Kit 54 60 Side Discharge Deck 106880 Stripe Kit 66 Side Discha...

Страница 7: ...ferent torque is shown in the Notes section next to the fastener NOTE Loctite 592 to be used on all pipe threads Lubricate all grease zerks SIZE FT LBS NM SIZE FT LBS NM 250 8 2 11 1 M3 1 1 3 312 17 2...

Страница 8: ...1 4 108602 10 08...

Страница 9: ...108602 10 08 2 1 Chapter 2 Contents Rivet Nut Installation 2 2 Footrest Assembly 2 3...

Страница 10: ...FRAME 60 SIDE DISCHARGE 547752 106039 1 TRACTOR FRAME 66 SIDE DISCHARGE 548545 108093 1 TRACTOR FRAME 54 REAR DISCHARGE 2 808493 808493 13 3 8 16 THREAD RIVET NUT 3 600961 600961 8 1 2 13 THREAD RIVE...

Страница 11: ...M NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 359547 359547 2 STEP TREAD 2 395533 395533 1 FLOOR 3 305615 305615 2 PLATFORM STEP TREAD 4 086660 086660 2 NT 375 16 HX LK NY 5 767954 767954 4 FW 40...

Страница 12: ...2 4 108602 10 08...

Страница 13: ...108602 10 08 3 1 Chapter 3 Contents Hydraulic System Installation S N 07120009 and higher 3 2 Hydraulic System Installation S N prior to 07120009 3 6...

Страница 14: ...3 2 108602 10 08 Hydraulic System Installation S N 07120009 and higher FRONT 18 1 32 2 3 4 19 20 5 6 7 22 21 19 10 11 24 12 25 26 27 9 30 11 10 20 22 14 31 15 19 11 13 28 25 12 29 8 17 16 16 17 23...

Страница 15: ...X 812 X 060 ZN 12 600922 600922 2 MOTOR HGM 15E 3138 13 705186 705186 4 CS 437 14 X 1 375 HX G5 ZN 14 768341 768341 1 FILTER ELEMENT 15 768333 768333 1 FILTER HEAD 16 767962 767962 8 FW 531X 1 063X 0...

Страница 16: ...do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 one time 6 If motors do not turn after second attempt shut off the engine and check for oil at the pump 7 Increase throttle...

Страница 17: ...108602 10 08 3 5 This page intentionally left blank...

Страница 18: ...3 6 108602 10 08 Hydraulic System Installation S N prior to 07120009 8 22 FRONT 16 1 31 2 3 4 17 18 5 6 7 20 19 17 21 10 11 23 12 24 25 26 9 29 11 10 18 20 14 30 15 17 11 13 27 24 12 28...

Страница 19: ...8 FW 453 X 812 X 060 ZN 12 781054 781054 2 ROSS PARKER WHEEL MOTOR MB 15 13 705186 705186 4 CS 437 14 X 1 375 HX G5 ZN 14 768341 768341 1 FILTER ELEMENT 15 768333 768333 1 FILTER HEAD 16 781575 N A 1...

Страница 20: ...do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 one time 6 If motors do not turn after second attempt shut off the engine and check for oil at the pump 7 Increase throttle...

Страница 21: ...108602 10 08 4 1 Chapter 4 Contents Battery Installation 4 2 Deck Lift Assembly 4 4 Steering and Park Brake Assembly 4 6 Steering Sub Assembly 4 9 Pump Belt and Pulleys Installation 4 10...

Страница 22: ...4 2 108602 10 08 Battery Installation 1 TRACTOR FRAME 11 12 9 9 10 8 4 1 3 1 6 5 8 5 7 2 11 9...

Страница 23: ...TION 1 024927 024927 2 NT 250 20 HX GR 5 ZN 2 771428 771428 1 RED BATTERY CABLE BOOT 3 796219 796219 1 36 NEGATIVE BATTERY CABLE 4 744276 744276 1 POSITIVE BATTERY CABLE 5 768523 768523 3 FW 343 X 687...

Страница 24: ...4 4 108602 10 08 Deck Lift Assembly 1 TRACTOR FRAME 1 1 1 4 1 3 2 5 5 5 5 5 4 4 5 6 8 8 4 4 4 4 14 13 9 7 10 10 4 10 11 12 8 10 6 9 9...

Страница 25: ...3 704643 8 NT 437 14 HX FLG ZN 5 781294 781294 7 CLIP E 1 00 X 625 X 050 6 782995 782995 2 DECK LIFT SPRING SUBASSEMBLY 7 781229 781229 1 CE 750 X 2 25 X 1 75 HEADLESS 8 055749 055749 3 CS 437 14 X 1...

Страница 26: ...ark Brake Assembly TRACTOR FRAME 1 2 20 6 19 4 5 23 5 25 25 26 29 7 28 6 6 21 28 24 5 23 32 30 31 34 5 27 5 35 6 7 16 17 18 6 8 6 11 5 10 22 9 4 5 2 3 1 6 10 6 12 13 14 14 15 6 7 22 6 5 22 SEE STEERIN...

Страница 27: ...G5 ZN 17 063198 063198 4 CS 10 24 X 750 HXFLK ZN 18 781211 781211 2 PUSH BUTTON SWITCH 19 348797 348797 2 ADJUSTABLE PIVOT 20 036244 036244 6 CS 375 16 X 1 000 HX G5 ZN 21 059832 059832 4 NT 10 24 HX...

Страница 28: ...with serial numbers prior to 07120009 Torque to 350 375 ft lbs Included with wheel motor 5 For units with serial numbers prior to 07120009 Torque brake assembly mounting bolts to 100 ft lbs 6 For unit...

Страница 29: ...G5 ZN 5 705178 705178 6 CS 375 16 X 1 750 HX G5 ZN 6 023655 023655 2 NT 312 24 HXZY NL 7 768523 768523 4 FW 343X 687 X 051 080 HD ZN YL 8 348946 348946 2 STEERING ARM MOUNT 9 348888 348888 1 STEERLEV...

Страница 30: ...4 10 108602 10 08 Pump Belt and Pulleys Installation 3 2 TRACTOR FRAME 1 2 2 1 6 7 11 6 4 14 16 17 15 18 19 20 12 10 21 22 2 5 13 8 7 3 10 10 8 9 23 24 25 26 13 5 6 27 7 7...

Страница 31: ...750 SQ HD ZN 7 768127 768127 2 KEY 5MM X 30MM RADIUS ENDS 8 768705 768705 2 PULLEY 325308 325308 2 PULLEY FAN 9 008193 008193 2 NT 500 13 HX G5 ZNYC 10 767962 767962 4 FW 531 X 1 063 X 090 SAE HD ZN 1...

Страница 32: ...4 12 108602 10 08...

Страница 33: ...awasaki 29 HP Engine Installation With HD Air Cleaner 5 10 Honda Engine Installation 5 12 Kohler Engine Installation 5 16 Fuel System Installation Air Cooled Engines 5 18 Fuel System Installation Liqu...

Страница 34: ...YELLOW 16 2 RED BLK 2 2 TRACTOR FRAME POSITIVE BATTERY CABLE 2 1 6 2 7 5 18 25 11 16 17 27 3 31 33 30 29 20 3 19 26 39 32 8 4 17 7 7 6 6 NEGATIVE BATTERY CABLE 9 STARTER SOLENOID GROUND 10 6 12 13 14...

Страница 35: ...NALDSON AIR CLEANER CAP 17 057661 057661 3 HOSE CLAMP 18 788943 788943 1 AIR FILTER INDICATOR 19 785741 785741 1 MOUNTING BAND 20 034272 034272 6 NT 312 18 HX G5 ZN 21 601216 601216 1 FITTING 90 STREE...

Страница 36: ...wner s manual 4 Engine RPM to be set at 3600 50 5 Includes one 1 of Item 17 057661 Hose Clamp 6 When installing lower hose clamp on air cleaner hose install as low as possible against carburetor inlet...

Страница 37: ...108602 10 08 5 5 This page intentionally left blank...

Страница 38: ...2 3 4 5 7 5 6 8 9 5 10 12 13 14 15 16 17 18 19 20 4 5 22 21 2 24 23 2 TO ENGINE SENSOR YELLOW PART OF ENGINE STARTER SOLENOID GROUND 26 TO BULLET TERMINALS 2 TO SPADE TERMINAL 2 25 28 23 24 29 31 24...

Страница 39: ...X 090 SAE HD ZN 12 016527 016527 4 CS 500 13 X 1 00 HX G5 ZN 13 780841 780841 2 KAW 23 MUFFLER GASKET 14 781732 781732 1 MUFFLER MANIFOLD 15 360693 360693 1 HEAT SHIELD 16 017004 N A 4 LW 312 MED SPRI...

Страница 40: ...PART OF WIRE HARNESS 7 30 1 2 3 4 5 6 1 6 7 8 9 8 10 KAWASAKI ENGINE SCREEN PART OF ENGINE PART OF ENGINE 11 11 12 12 12 13 14 17 12 15 16 20 21 22 23 29 24 25 26 9 8 19 18 30 27 28 POSITIVE BATTERY...

Страница 41: ...27 10 CS 500 13 X 1 00 HX G5 ZN 10 008193 008193 4 NT 500 13 HX G5 ZNYC 11 064329 064329 2 CS 250 20 X 625 HX G5 12 073866 073866 4 FW 281 X 500 X 06 ZNYC 13 104133 104133 1 SCREEN SUPPORT 14 010470 0...

Страница 42: ...1 6 9 8 7 10 11 11 12 13 14 15 16 17 18 19 9 8 21 20 15 22 24 25 3 26 28 YEL BLK 3 4 RED BLK 2 TO SPADE TERMINAL BULLET 3 CONNECTORS BLK 2 PUR 3 TO SPADE TERMINAL NEGATIVE BATTERY CABLE POSITIVE BATTE...

Страница 43: ...664 NT M8 1 25 HX STAINLESS STEEL 10 029751 029751 2 CS 375 16 X 1 00 HXFLK ZNYC 11 705137 705137 4 FW 391 X 1 250 X 060 ZNYC 12 016899 016899 2 NT 375 16 HXFLK ZNYC 13 796524 796524 1 M20X2 5 OIL DRA...

Страница 44: ...VE BATTERY CABLE GRA PUR 3 3 3 2 7 30 3 10 13 11 12 29 18 1 13 16 21 22 16 24 32 3 2 14 3 25 7 20 3 3 5 15 NEGATIVE BATTERY CABLE 8 4 2 BLK 2 YEL 2 6 9 11 11 3 16 3 17 28 3 9 35 19 26 PART OF ENGINE 3...

Страница 45: ...AND 13 034272 034272 6 NT 312 18 HX G5 ZN 14 782763 782763 1 AIR CLEANER 15 366443 366443 1 REMOTE AIR CLEANER MOUNT BRACKET 16 036236 036236 9 CS 312 18 X 1 HX G5 ZNYC 17 785675 785675 1 REMOTE AIR F...

Страница 46: ...When installing lower hose clamp on air cleaner hose install as low as possible against carburetor inlet 9 This connector used for optional electrical equipment 10 Air filter service parts 785261 MAI...

Страница 47: ...108602 10 08 5 15 This page intentionally left blank...

Страница 48: ...4 15 21 22 23 1 POSITIVE BATTERY CABLE RED BLK 2 PUR P O ENGINE 5 5 28 1 7 6 4 BLK 2 2 3 4 5 TRACTOR FRAME 8 8 8 9 11 12 13 4 14 4 4 15 13 16 3 4 4 17 18 6 19 20 4 15 24 25 25 26 27 29 NEGATIVE BATTER...

Страница 49: ...216 601216 1 FITTING 90 STREET ELBOW 11 782763 782763 1 AIR CLEANER 12 785741 785741 1 MOUNTING BAND 13 034272 034272 6 NT 312 18 HX G5 ZN 14 366443 366443 1 REMOTE AIR CLEANER MOUNT BRACKET 15 036236...

Страница 50: ...5 18 108602 10 08 Fuel System Installation Air Cooled Engines 1 1 1 2 3 4 4 4 4 5 6 7 1 6 7 1 6 7 8 8 9 10 9 9 1 6 11 11 12 13 14 14 13 15 17 16...

Страница 51: ...11 FW 406 X 1 00 X 12 HRD ZN 8 036244 036244 2 CS 375 16 X 1 000 HX G5 ZN 9 767954 767954 3 FW 406 X 812 X 060 SAE HD ZN 10 797035 797035 1 HOSE CLAMP 1 75 11 797084 797084 1 3 WAY NYLON FUEL VALVE 1...

Страница 52: ...5 20 108602 10 08 Fuel System Installation Liquid Cooled Engines 1 1 1 2 3 4 5 5 5 5 6 6 6 6 6 6 7 7 7 7 7 8 9 10 10 11 11 12 13 13 14 14 15 16 17 18 19 20 1 1 1...

Страница 53: ...D Z 7 000323 000323 8 CLIP 8 068478 068478 1 IN LINE FUEL FILTER 9 797035 797035 1 1 75 DIA RUBBER COATED CLAMP 10 797084 797084 1 3 WAY NYLON FUEL VALVE 11 036244 036244 2 CS 375 16 X 1 00 HX G5 ZNYC...

Страница 54: ...108602 10 08 Instrument Panel Assembly Air Cooled RIGHT SIDE FUEL TANK 1 10a FUSE SIZE AND LOCATION 15a 1 2 4 6 10 12 7 9 5 13 14 15 3 4 14 13 15a 3 11 18 8 7 9 7 16 17 WIRE HARNESS RELAYS RELAY ASSE...

Страница 55: ...430 3 TIE STRAP 7 704932 704932 8 FW 219 X 500 X 048 ZN 8 714998 714998 3 MS 10 24 X 625 HX ZN 9 601098 601098 2 CB 10 24 X 500 ZYNC 10 059832 059832 5 NT 10 24 HX NL ZN 11 769166 769166 1 HOUR METER...

Страница 56: ...602 10 08 Instrument Panel Assembly Liquid Cooled RIGHT SIDE FUEL TANK 1 10a FUSE SIZE AND LOCATION 15a 1 2 10 8 13 7 6 5 17 18 19 3 4 18 17 15a 3 9 11 14 7 8 7 15 16 WIRE HARNESS RELAYS RELAY ASSEMBL...

Страница 57: ...X 500 ZYNC 7 704932 704932 8 FW 219 X 500 X 048 ZN 8 059832 059832 5 NT 10 24 HX NL ZN 9 769166 769166 1 HOUR METER 10 794347 794347 1 ULTRA LOUD WARBLE ALARM 11 601089 601089 2 RIVET 188 DIA BLK HD...

Страница 58: ...5 26 108602 10 08 Electrical Schematic 799320...

Страница 59: ...108602 10 08 5 27 Electrical Schematic Kawasaki LC 799338...

Страница 60: ...5 28 108602 10 08...

Страница 61: ...2 10 08 6 1 Chapter 6 Contents Front Wheel Assembly 6 2 Front Wheel Breakdown 747782 6 4 Optional Semi Pneumatic Tire Wheel 789537 6 5 Drive Wheel Assembly Installation 6 6 Anti Rollover Wheel Assembl...

Страница 62: ...6 2 108602 10 08 Front Wheel Assembly TRACTOR FRAME 1 1 2 3 3 3 3 9 11 10 5 4 6 7 9 9 11 8 1 2 4 5 4 6 7 8 1 2 4 9 3 3...

Страница 63: ...25 HX G5 ZN 2 344267 344267 2 FW 510 X 2 15 X 187 SPL ZN 3 712976 712976 2 FW 531X 1 375X 125 ZNY 4 784223 784223 4 BEARING W O COLLAR 5 387035 387035 2 SPACER 1 07 X 1 312 X 2 793 6 045765 045765 2 F...

Страница 64: ...to 8 12 psi ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 039677 N A 2 WHEEL BEARING 2 747741 N A 1 13 X 6 50 TIRE 3 747832 N A 1 6 X 4 5 WHEEL 4 782771 N A 1 BEARING SPACER 5 019521 N A 1 TI...

Страница 65: ...Pneumatic Tire Wheel 789537 NOTES ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 039677 N A 2 WHEEL BEARING 2 789537 N A 1 TIRE WHEEL ASSEMBLY 3 015511 N A 1 GREASE FITTING 45 DEG 1 4 4 782771...

Страница 66: ...019521 N A TIRE VALVE 5 061077 061077 10 WHEEL NUT QTY PER TRACTOR 6 770859 N A 10 1 2 WHEEL LUG STUD 1 601238 601238 2 WHEEL TIRE ASSY FOR 60 54 QTY PER TRACTOR 2 781245 N A TIRE 12 X 12 X 24 FOR 60...

Страница 67: ...el must turn freely ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 068239 068239 2 CS 500 13 X 4 500 HX G5 ZN 2 031997 031997 2 ANTI SCALP WHEEL 3 767962 767962 4 FW 531 X 1 063 X 090 SAE HD ZN...

Страница 68: ...6 8 108602 10 08...

Страница 69: ...e Discharge XR7 Deck Pulley Assembly 7 12 Side Discharge Deck A Adaptors 7 14 Side Discharge Deck B Adaptors 7 16 54 Rear Discharge Deck Assy S N 08100000 Higher 7 18 54 Rear Discharge Deck Assy S N 0...

Страница 70: ...7 2 108602 10 08 66 Side Discharge XR7 Deck Assembly 1 9 7 10 5 4 10 11 7 7 9 11 7 7 9 10 1 4 14 14 13 3 2 3 4 5 6 5 4 12 12 12 15 12 8 8 8 8 8 8 7 9 9 9 10 10 11 11 11 16 4...

Страница 71: ...52860 8 CS 375 16 X 1 250 HX G5 ZN 4 767954 767954 18 FW 406 X 812 060 SAE HD ZN 5 086660 086660 10 NT 375 16 HXZY NL 6 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 7 781708 N A 6 CS 500 13 X 4 25 HX...

Страница 72: ...108602 10 08 66 Side Discharge XR7 Deck Pulley Assembly 1 3 2 16 18 21 22 20 23 25 24 26 29 1 2 6 7 10 11 12 16 8 9 4 13 17 28 30 5 BELT GUIDE INDEXING 14 14 3 6 66 DECK ASSY 15 19 15 15 15 27 28 16...

Страница 73: ...UNT CHAIN 21 LINKS 9 781302 781302 1 IDLER SPRING 10 350884 350884 1 DECK IDLER 11 103721 103721 1 RS 66 XR7 PULLEY COVER 12 103739 103739 1 LS 66 XR7 PULLEY COVER 13 016972 016972 2 NT 625 11 HX G5 Z...

Страница 74: ...108602 10 08 60 Side Discharge XR7 Deck Assembly 3 4 4 9 10 10 16 7 1 7 7 11 9 9 10 8 7 9 11 11 7 4 5 2 4 6 5 16 15 12 12 18 12 12 1 3 4 4 8 9 10 7 8 9 11 13 4 4 5 14 14 14 4 4 14 4 5 8 10 8 11 8 13 1...

Страница 75: ...4 26 FW 406 X 812 X 060 SAE HD ZN 5 086660 086660 14 NT 375 16 HX LK NY 6 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 7 781708 N A 6 CS 500 13 X 4 25 HX G5 ZN 8 767962 N A 12 FW 531 X 1 063 X 090 SA...

Страница 76: ...8602 10 08 60 Side Discharge XR7 Deck Pulley Assembly 1 2 3 BELT GUIDE INDEXING 11 14 18 20 21 17 24 25 26 27 29 9 8 1 2 7 5 10 16 12 4 6 15 13 13 14 14 16 16 16 19 22 23 30 3 6 60 DECK ASSY 27 15 15...

Страница 77: ...OUNT CHAIN 21 LINKS 9 781302 781302 1 IDLER SPRING 10 350884 350884 1 DECK IDLER 11 103192 103192 1 RS 60 XR7 PULLEY COVER 12 103200 103200 1 LS 60 XR7 PULLEY COVER 13 016972 016972 3 NT 625 11 HX G5...

Страница 78: ...108602 10 08 54 Side Discharge XR7 Deck Assembly 1 9 10 13 13 4 5 11 12 11 11 10 10 9 9 12 13 5 7 11 10 9 1 14 15 2 3 4 8 8 8 17 6 12 4 12 4 5 14 4 3 4 5 17 12 4 4 4 16 16 11 10 13 9 9 10 8 11 6 13 4...

Страница 79: ...ICE PART NO MFG PART NO QTY DESCRIPTION 1 548420 108607 1 54 DECK W A CRATED 2 798694 798694 1 54 DISCHARGE CHUTE 3 052860 052860 8 CS 375 16 X 1 25 HX G5 ZN 4 767954 767954 26 FW 406 X 812 X 060 SAE...

Страница 80: ...12 108602 10 08 54 Side Discharge XR7 Deck Pulley Assembly BELT GUIDE POSITIONING 1 3 30 30 30 17 20 19 15 21 22 23 29 24 25 30 5 16 18 1 5 8 7 10 9 3 11 13 14 2 12 26 54 DECK ASSY 4 27 28 2 6 24 6 2...

Страница 81: ...18 ZNYCG5 7 797910 797910 6 CS 312 18 X 1 50 FLT SH ZY 8 601434 601434 2 UHMW IDLER SLIDE 9 347443 347443 1 DECK BELT IDLER TOP GUIDE 10 781856 781856 1 5 00 IDLER PULLEY 11 350884 350884 1 DECK IDLE...

Страница 82: ...7 14 108602 10 08 Side Discharge Deck A Adaptors 3 Deck Assembly 4 4 1 2 2 3...

Страница 83: ...RT NO MFG PART NO QTY DESCRIPTION 1 108531 108531 2 AIR FLOW FLOOR 66 DECKS 108516 108516 2 AIR FLOW FLOOR 60 DECKS 108619 108619 2 AIR FLOW FLOOR 54 DECKS 2 025395 025395 4 CB 375 16X 1 00 STD CD 3 7...

Страница 84: ...7 16 108602 10 08 Side Discharge Deck B Adaptors 1 4 3 Deck Assembly 4 6 5 7 5 6 4 5 Assembled Detail 2...

Страница 85: ...E B RIGHT SIDE 54 DECKS 108532 108532 1 AIR FLOW BAFFLE B LEFT SIDE 66 DECKS 2 108517 108517 1 AIR FLOW BAFFLE B LEFT SIDE 60 DECKS 108620 108620 1 AIR FLOW BAFFLE B LEFT SIDE 54 DECKS 3 108221 108215...

Страница 86: ...ck Assy S N 08100000 Higher 1 27 3 22 5 6 6 8 8 30 5 11 5 10 12 12 12 12 13 13 13 13 14 14 15 15 15 16 16 16 16 7 7 7 7 24 3 2 21 21 20 20 26 18 17 19 19 27 10 26 13 13 14 10 5 DEFLECTOR DETAIL 28 4 5...

Страница 87: ...375 16 X 1 00 HX G5 ZN 11 107975 107975 1 54 REAR DISCHARGE FRONT ANGLE 12 781708 N A 4 CS 500 13 X 4 25 HX G5 ZN 13 767962 N A 8 FW 531 X 1 063 X 090 SAE HD ZN 14 053199 N A 4 NT 500 13 HX JAM ZN 15...

Страница 88: ...k Assy S N 08010000 08100000 1 27 3 22 5 6 6 8 8 30 5 11 5 10 12 12 12 12 13 13 13 13 14 14 15 15 15 16 16 16 16 7 7 7 7 24 3 2 21 21 20 20 26 18 17 19 19 27 10 26 13 13 14 10 5 DEFLECTOR DETAIL 28 4...

Страница 89: ...107975 107975 1 54 REAR DISCHARGE FRONT ANGLE 12 781708 N A 4 CS 500 13 X 4 25 HX G5 ZN 13 767962 N A 8 FW 531 X 1 063 X 090 SAE HD ZN 14 053199 N A 4 NT 500 13 HX JAM ZN 15 781567 781567 4 NT 50 13...

Страница 90: ...e Deck Assy S N Prior to 08010000 1 2 26 3 22 5 6 6 8 8 9 5 11 5 10 12 12 12 12 13 13 13 13 14 14 15 15 15 16 16 16 16 7 7 7 7 23 23 26 3 24 25 21 21 20 20 25 18 17 19 19 24 26 3 10 25 13 13 14 10 5 D...

Страница 91: ...44 036244 20 CS 375 16 X 1 00 HX G5 ZN 11 107975 107975 1 54 REAR DISCHARGE FRONT ANGLE 12 781708 N A 4 CS 500 13 X 4 25 HX G5 ZN 13 767962 N A 8 FW 531 X 1 063 X 090 SAE HD ZN 14 053199 N A 4 NT 500...

Страница 92: ...54 Rear Discharge Deck Pulley Assy S N 08100000 Higher 1 1 10 13 12 9 18 15 11 20 4 2 8 14 22 22 22 19 20 21 19 26 10 27 29 28 32 23 33 24 24 2 3 30 23 23 22 19 10 25 3 1 23 5 6 21 5 17 5 19 27 16 2 3...

Страница 93: ...63 X 090 SAE HD ZN 11 770867 770867 2 PLASTIC BUSHING 750X1 FS 12 109549 109549 1 IDLER PIVOT BUSHING 13 781302 781302 1 IDLER SPRING 14 259812 259812 1 CHAIN DECK LIFT SPRING 15 704759 704759 1 FW 50...

Страница 94: ...10 08 54 Rear Discharge Deck Pulley Assy S N Prior to 08100000 1 1 5 2 5 6 4 4 7 15 8 9 10 12 13 13 13 13 14 15 16 14 18 17 20 21 22 23 23 24 27 27 2 3 28 23 26 25 14 17 19 3 1 23 5 7 16 5 7 5 14 20...

Страница 95: ...11 X 1 500 HX G5 7 796714 796714 5 6 HB IDLER PULLEY RD 8 781302 781302 1 IDLER SPRING 9 373191 059931 1 SIDE MOUNT CHAIN 21 LINKS 10 797910 797910 6 CS 312 18 X 1 250 FLT SH ZNYC 11 601434 601434 2...

Страница 96: ...extended inner race down 3 Apply grease to zerk ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 077123 N A 2 BEARING W O COLLAR 2 766204 N A 1 BLADE SPINDLE BUSHING 3 034843 N A 1 CAST SPINDLE H...

Страница 97: ...with extended inner race down 3 Apply grease to zerk ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 077123 N A 2 BEARING W O COLLAR 2 766204 N A 1 BLADE SPINDLE BUSHING 3 034843 N A 1 CAST SPI...

Страница 98: ...7 30 108602 10 08...

Страница 99: ...Discharge Deck Belt Routing and Tensioning 8 4 60 Side Discharge Deck Belt Routing and Tensioning 8 5 54 Rear Discharge Deck Belt Routing and Tensioning 8 6 Seat Installation S N 08010000 Higher 8 8...

Страница 100: ...8 2 108602 10 08 Deck Installation TRACTOR ASSEMBLY DECK ASSEMBLY 1 2 3 4 5 5...

Страница 101: ...ks and 54 Rear Discharge Decks are similar ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 055749 055749 4 CS 437 14 X 1 750 HX G5 ZN 2 061101 061101 2 NT 750 10 HX NL ZN 3 025296 025296 4 FW 76...

Страница 102: ...108602 10 08 66 54 Side Discharge Deck Belt Routing and Tensioning NOTES 1 Spring length after tensioning belt Measure spring from outside of hook to outside of hook 2 Route belt as shown DECK ASSEMBL...

Страница 103: ...8602 10 08 8 5 60 Side Discharge Deck Belt Routing and Tensioning NOTES 1 Spring length after tensioning belt Measure spring from outside of hook to outside of hook 2 Route belt as shown DECK ASSEMBLY...

Страница 104: ...6 108602 10 08 54 Rear Discharge Deck Belt Routing and Tensioning NOTES 1 Spring length after tensioning belt Measure spring from outside of hook to outside of hook 2 Route belt as shown DECK ASSEMBLY...

Страница 105: ...108602 10 08 8 7 This page intentionally left blank...

Страница 106: ...8 8 108602 10 08 Seat Installation S N 08010000 Higher 1 10 12 19 14 5 6 16 4 3 17 5 5 7 8 9 13 4 11 5 4 23 15 4 20 19 21 22 2 21 18 1 20 LATCH W A DETAIL 14 2 1 10 10 25 24 21 21...

Страница 107: ...080358 1 GM 50 X 1 00 X 75 X 12 GROMMET 14 109274 109274 1 LATCH W A 15 109283 109283 1 STOP ROD SEAT LATCH 16 781617 781617 3 RUBBER BUMPER 17 722199 722199 1 2 WIDE SCOTCH POLYURETHANE 5 55 LONG 18...

Страница 108: ...8 10 108602 10 08 Seat Installation S N Prior to 08010000 1 1 10 12 15 1 2 5 5 6 14 16 4 3 17 3 8 5 5 7 8 9 13 4 11...

Страница 109: ...8523 4 FW 343 X 687 X 051 080 HD ZN Y 11 034272 034272 4 NT 312 18 HX G5 ZN 12 781880 781880 2 BUMPER 13 080358 080358 1 GM 50 X 1 00 X 75 X 12 GROMMET 14 748756 748756 1 LATCH SPRING PLUNGER 15 35046...

Страница 110: ...8 12 108602 10 08 ROPS Installation 5 6 7 8 9 11 1 2 3 3 9 10 7 5 6 2 1 4...

Страница 111: ...O SERVICES PART NO MFG PART NO QTY DESCRIPTION 1 601440 N A 1 ROPS 2 601471 N A 2 LYNCH PIN W LANYARD 3 601470 N A 2 KNOB 4 601560 N A 1 ROPS WARNING DECAL 5 061812 N A 5 CS 500 13X3 500 HX G5 6 60147...

Страница 112: ...8 14 108602 10 08...

Страница 113: ...08602 10 08 9 1 Chapter 9 Contents Tractor Decals 9 2 66 Side Discharge XR7 Deck Decals 9 4 60 Side Discharge XR7 Deck Decals 9 5 54 Side Discharge XR7 Deck Decals 9 6 54 Rear Discharge Deck Decals 9...

Страница 114: ...9 2 108602 10 08 Tractor Decals TOP OF SEAT PAN BOTTOM OF SEAT PAN 1 2 6 9 10 13 12 11 3 4 14 5 15 7 A A 8 17 18 7 B B VIEW B B 1 2...

Страница 115: ...9503 789503 1 INSTRUMENT PANEL DECAL LIQUID COOLED ONLY 4 727008 727008 1 HYD PRESSURE DECAL 5 791830 791830 1 FUEL INDICATOR DECAL 6 782136 782136 1 Z OPERATION DECAL 7 788968 788968 1 ENGINE COMPART...

Страница 116: ...60637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 MADE IN U S A DECAL 5 727453 727453 2 BELT PULLEY DECAL 6 727438 727438 2 WHIRLING BLADES DECAL 7 78...

Страница 117: ...60637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 MADE IN U S A DECAL 5 727453 727453 2 BELT PULLEY DECAL 6 727438 727438 2 WHIRLING BLADES DECAL 7 79...

Страница 118: ...60637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 MADE IN U S A DECAL 5 727453 727453 2 BELT PULLEY DECAL 6 727438 727438 2 WHIRLING BLADES DECAL 7 78...

Страница 119: ...SCHARGE DECK ID DECAL 2 760637 760637 1 DECAL MOWER DECK QUICK REFERENCE 3 727438 727438 4 DECAL WHIRLING BLADES 4 727453 727453 4 DECAL BELT PULLEY 5 727172 727172 1 DECAL MADE IN U S A 6 796953 7969...

Страница 120: ...9 8 108602 10 08...

Страница 121: ...r engines 10 10 Maintenance Adjustment Safety 10 13 Safe Maintenance Adjustment Practices 10 14 Using a ramp 10 15 Maintenance 10 18 Torque values 10 21 Hour meter 10 22 Lubrication 10 22 Electrical s...

Страница 122: ...Mower blade removal 10 31 Adjustment 10 34 Introduction 10 34 Steering linkage 10 34 Control Lever Neutral Adjustment 10 34 Control lever stops 10 35 Steering dampener 10 36 Control lever adjustment...

Страница 123: ...ssembly Pictures and Aids General information for all models PTO clutch wire routing FIG 1 PTO clutch switch installation Instrument Panel FIG 2 FIG 3 FIG 1 FIG 2 FIG 3 TIE STRAP CLUTCH PIGTAIL WIRE P...

Страница 124: ...or 26 HP engines Throttle cable routing FIG 4 Choke cable routing front and rear tie straps FIG 5 FIG 6 FIG 4 FIG 5 FIG 6 THROTTLE HYDRAULIC RESERVOIR CABLE ROUTED THROUGH TUBE TIE STRAP CHOKE CABLE T...

Страница 125: ...08 Fuel line routing FIG 7 FIG 8 FIG 7 FIG 8 WIRE HARNESS FUEL LINE TIE STRAP POS BATTERY CABLE TIE STRAP TIE STRAP FUEL LINE NEG BATTERY CABLE THROTTLE CABLE LEFT FUEL RIGHT FUEL TO ENGINE TANK TANK...

Страница 126: ...uel lines to seat support as shown in FIG 11 right side shown left side similar Choke and throttle cable routed around engine see FIG 12 FIG 9 FIG 10 FIG 11 FIG 12 NEGATIVE CABLE BATTERY POSITIVE CABL...

Страница 127: ...able clamp screw and remove throttle plate clamp 7 Cycle the throttle lever 2 times and then check the rpm If the rpm is out of tolerance then repeat steps 4 6 8 Attach choke cable to choke lever leav...

Страница 128: ...Choke Throttle cable routing FIG 19 Tie throttle and choke cables to hydro hose as shown Fuel line routing FIG 20 FIG 21 FIG 17 FIG 18 FIG 19 THROTTLE CABLE CHOKE CABLE TIE STRAP CHOKE CABLE THROTTLE...

Страница 129: ...ttle cable routing FIG 22 Tie choke and throttle cables together FIG 20 FIG 21 FIG 22 FUEL VALVE RIGHT FUEL LINE LEFT FUEL LINE TO ENGINE FUEL LINE TIE STRAP WIRE HARNESS WIRE HARNESS LEFT PUMP CHOKE...

Страница 130: ...nda carburetor drain vent hose routing FIG 23 Hustler Z s with Kohler engines Wire harness and cable routing FIG 24 FIG 25 and FIG 26 FIG 23 FIG 24 TO CLUTCH VENT DRAIN HOSES NEGATIVE BATTERY CABLE PO...

Страница 131: ...nd throttle cable routing FIG 27 FIG 25 FIG 26 FIG 27 TIE STRAP BATTERY CABLES FUEL LINES WIRE HARNESS WIRE HARNESS TIE STRAP WIRE HARNESS NEGATIVE BATTERY CABLE TIE STRAP ROUTE THROTTLE CABLE BELOW H...

Страница 132: ...10 12 108602 10 08 Fuel line routing FIG 28 FIG 28 TIE STRAP FUEL LINE...

Страница 133: ...of this machine may result in severe injury Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set up...

Страница 134: ...the engine running Turn off the engine and be sure the blades have stopped before cleaning Use a stick to clear a plugged discharge area Never use your hand Exercise caution when loading or unloading...

Страница 135: ...oper operation regularly Grass collection system components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and r...

Страница 136: ...battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it...

Страница 137: ...ing on hydraulic lines To find a leak under pressure use a piece of cardboard or wood never use your hands To relieve all pressure in system turn engine off and lower attachment Keep shields or covers...

Страница 138: ...a Kawasaki 2b Fuel Filter Kohler 3 Engine Air Cleaner 4 Engine Oil Drain Plug 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter...

Страница 139: ...2 10 08 FIG 30 2 4 4 1 3 2 4 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades Maintenance Locator Chart 60 XR7 deck 54 66 XR7 deck 1 3 3 4 3 3 3 1 1 1 1 2 3 3 3 4 4 54 Rear Disc...

Страница 140: ...ours repeat cycle SERVICE AT INTERVALS INDICATED WEEKLY OR 50 HOURS MONTHLY OR 100 HOURS ANNUALLY OR 500 HOURS Verify safety start interlock system Daily Visually inspect unit for loose hardware and o...

Страница 141: ...r movement and will probably show a poorer quality of cutting Therefore it should be removed routinely To do this it will be necessary to raise and block the deck in the full up position using jack st...

Страница 142: ...s servicing check the hour meter and the maintenance schedule The hour meter shows the number of hours the engine has run and the maintenance schedule lists the service intervals FIG 31 Lubrication 1...

Страница 143: ...ly Acid will also damage clothing Do not drink the battery electrolyte Do not allow open flame near the battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable...

Страница 144: ...release seat latch and tilt seat platform up and forward The seat platform catch FIG 33 will prevent the seat from going all the way over However if more access is desired under the seat platform the...

Страница 145: ...event drawing air into the system pump 1 Fill the filter element with clean system oil Smear a light coating of oil on upper surface of rubber seal 2 Install the filter element on base Tighten the oil...

Страница 146: ...hicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer as interior carpets or plastic truck bed liners may insulate the container and slow the loss of any stati...

Страница 147: ...fuel flow to the engine when servicing the fuel system or when transporting the unit on a trailer or truck Engine oil and filter Check engine oil daily and after every 4 hours of operation Crankcase...

Страница 148: ...ary Each time the filter is removed a small amount of dirt and dust could fall in the intake system This accumulated dirt can cause a dusted engine It only takes a few grams of ingested dirt over the...

Страница 149: ...ntering the engine Being inclined to disbelieve the need for more expensive air filter elements used on gasoline engines may cause some individuals to opt for a less expensive part The filter element...

Страница 150: ...nt FIG 41 FIG 42 FIG 43 FIG 44 show diagrams and descriptions of the unit s belt drive systems Inspect these belts frequently for wear and serviceability Replace a belt that shows signs of severe cuts...

Страница 151: ...ore power from the engine Replace any blade which is bent cracked or broken WARNING INever attempt to straighten a bent blade by heating or weld a cracked or broken blade as the blade may break and ca...

Страница 152: ...orque bolts to 118 foot pounds when reinstalling blades WARNING When mounting blades rotate them after installation to ensure blade tips do not touch each other or sides of the mower WARNING Failure t...

Страница 153: ...10 33 108602 10 08 This page intentionally left blank...

Страница 154: ...personnel Consult your Hustler service center when assistance is needed Steering linkage The neutral adjustment for the control levers in the neutral position is discussed in this section The tractor...

Страница 155: ...rods and rotate the rod to shorten the steering control linkage until the wheel s come to a stop FIG 49 Repeat for the opposite side if necessary NOTE The left linkage controls the left hydraulic pum...

Страница 156: ...straight without the operator making minor steering adjustments with the control arms Steering dampener The steering dampener FIG 51 is spring loaded to return the control levers to the neutral posit...

Страница 157: ...ive wheels are off of the floor 3 Open the hydraulic pump s bypass valve FIG 54 on the side that is being adjusted by turning bypass valves counter clockwise one half to one revolution The valve stems...

Страница 158: ...e the jack stands and lower the unit It is now ready to operate Hydraulic pump belt adjustment The pump drive belt tension remains constant by means of a tension idler and spring FIG 57 There is no te...

Страница 159: ...ompensate for a badly worn belt or pulley Engine RPM setting The Hustler Z is designed so that the engine will run at 3600 rpm static pump load only At this speed the hydraulic pumps are running at th...

Страница 160: ...by placing the height adjusting stop in the 3 1 2 hole and turning the height stop so that the pin side is against the stop handle FIG 61 5 Clamp the height adjusting stop against the stop handle FIG...

Страница 161: ...ng FIG 64 18 Tighten the hardware holding the chain and adjuster onto the deck lift arm 19 Go to the right rear of the tractor 20 Make sure that there is still slack in the chain If not loosen the two...

Страница 162: ...10 42 108602 10 08 height indicator FIG 65 FIG 66 FOOT PEDAL NUTS 1 DECK LIFT ROD 1 LIFT BLOCK...

Страница 163: ...11 037887 7 19 7 21 039677 6 4 6 5 041475 6 3 041707 3 3 3 7 044255 5 3 5 7 045088 5 21 045765 6 3 045898 5 23 5 25 050161 5 3 5 7 5 13 5 17 051169 8 3 052860 2 3 7 3 7 7 7 11 8 9 8 11 053199 4 7 7 3...

Страница 164: ...961 1 2 357897 1 2 359547 2 3 9 4 9 5 9 6 360693 5 3 5 7 365742 5 13 5 17 366443 5 3 5 13 5 17 366765 4 11 367557 4 7 373191 7 5 7 9 7 13 7 27 377994 5 11 5 17 381475 1 2 382168 5 13 5 17 387035 6 3 3...

Страница 165: ...7 5 7 9 7 13 770842 7 9 770859 6 6 770867 7 25 771428 4 3 5 3 5 7 771436 9 3 772079 1 1 776476 5 23 5 25 777656 5 3 778365 5 23 778399 7 19 7 21 7 23 778423 1 1 778985 3 7 779132 3 3 3 7 779280 9 3 7...

Страница 166: ...793588 9 3 793661 8 9 8 11 794214 1 2 794230 1 2 794347 5 25 794446 7 25 7 27 794503 9 7 794610 8 9 794685 1 1 7 9 795310 5 17 795617 5 9 796219 4 3 5 7 796227 7 28 796235X 7 5 7 9 7 13 7 25 7 27 7962...

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