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BENDING MACHINE

OPERATION MANUAL

H6D-B

3-AXIS

2012-12

HUST Automation Inc.

No. 80 Industry Rd., Toufen, Miaoli, Taiwan

Tel: 886 37 623242 Fax: 886 37 623241

Содержание H6D-B3

Страница 1: ...aw Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS CNC H6DL B3 CNCH6DLB3 CNCH6DL B3 CNCH6D...

Страница 2: ...d with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS C...

Страница 3: ...BENDING MACHINE OPERATION MANUAL H6D B3 AXIS 2012 12 HUST Automation Inc No 80 Industry Rd Toufen Miaoli Taiwan Tel 886 37 623242 Fax 886 37 623241...

Страница 4: ......

Страница 5: ...ergent Stop Connection Diagram 28 Appendix 2 Servo Driver Servo On Connection Diagram 29 Appendix 3 H6D B Controller size 30 Appendix 4 Bending Angle Conception 32 Appendix 5 H6D B Control Structure o...

Страница 6: ...HUST CNC H6D B3 MANUAL ii...

Страница 7: ...download some data So do not operate the controller till the download operation finished Fig 1 1 Non Mode Page Freedom editor Fig 2 Data Loading Please Wait H HU US ST T C CN NC C TEL 886 37 623242 F...

Страница 8: ...HUST CNC H6D B3 MANUAL 2 Fig 3 Caution When the power is reopened plz execute 3 Axes to home To main page Press AUTO on the key board...

Страница 9: ...to set the value of Total Cor G SD Pos Total number T Time Material Depth Pre BL and Count number C Time e FORWARD Execute last program Do not press the NEXT key again when the white light is not canc...

Страница 10: ...c The unit of the total correction is P D G 1000 0 010 5000 1000 0 05 mm EX 2 a The Y axis D axis movement of one unit is set as 0 04 P D 0 04 Set in the mode of Edit FOLD UN SET b G 5 000 total corre...

Страница 11: ...ow a Show the bend song pressure number value of this project b In the project lasts When projects are carried out will show the white 6 Graph for reference Graph Show this procedure chooses at presen...

Страница 12: ...NSERT key Ins Insert one line of blank program below current cursor 5 DELETE key Del Delete the setting value of one line 6 Fold Selection Push this key and enter Fold Selection and establish pages 7...

Страница 13: ...for reference of procedure 12 RET BACK TO AUTO MODE PS When the MCM setting value is 0 the program has no recycle and no DX It ranges from 0 to 10 Ex Function setting Vice Value 1 The program will ex...

Страница 14: ...setting value is 1 the program motion will proceed orderly by Ran setting value Ex If the Ran value is 3mm count value is 10 X axis will proceed 3mm and repeat 10 times And each time will proceed aft...

Страница 15: ...10 X initial coordinate to 20 000 keep out area to 7 9 System will adjust it to 4 times automatically 3 10 30 20 7 9 12 1 30 12 1 count value will turn to 4 automatically Fig 8 X initial coordinate i...

Страница 16: ...ing to use this blank program line please press the DELETE key to delete this blank program 3 If you want to set the value as BLANK you can press the CLEAR key first and then press the INPUT key The s...

Страница 17: ...p shows it is 0 If the cursor is moved to O004 The group shows it is 4 after pushing the options button 7 DELETE Del key When you are trying to delete the program number the cursor pointing at the con...

Страница 18: ...p and 0 O000 copy 5 to the group O005 a The cursor is moved to Source Group O000 Press down the Source key b The cursor is moved to Purpose Group O005 Press down the Purpose key SEL FILE DEL Copy Sele...

Страница 19: ...ow and choose at present specification of the cutter UP Upper and UN Lower Choice the structure chart Can establish the specifications of a knife of tools according to the sign of the figure UP Upper...

Страница 20: ...0000 000 00 000 00 000 00 000 00 000 05 0000 000 00 000 00 000 00 000 00 000 06 0000 000 00 000 00 000 00 000 00 000 07 0000 000 00 000 00 000 00 000 00 000 08 0000 000 00 000 00 000 00 000 00 000 09...

Страница 21: ...3 MANUAL 15 Ones that show and choose at present specification of the cutter UP Upper and UN Lower Choice the structure chart Can establish the specifications of a knife of tools according to the sign...

Страница 22: ...ontrol Fig 17 JOG JOG Correct Enter Ret L POS 0000 000 0000 0000 000 D POS 0000 000 0000 0000 000 Correct Step 1 MPG or JOG mode move the L X axis to suitable position 2 Measure the actually value 3 I...

Страница 23: ...value is smaller than the setting value Err 55 The Z axis R axis positive way assign value is bigger than the setting value Err 56 The Z axis R axis negative way assign value is smaller than the setti...

Страница 24: ...oard L axis X D axis Y R axis Z 3 Press CYCST key Motor begins to execute the motion to HOME 4 After the motion done press AUTO key to the main page Fig 20 HOME L D R Ret L POS 0000 000 0000 0000 000...

Страница 25: ...HUST CNC H6D B3 MANUAL 19 10 Error and Absolve total Error page Fig 22 Fig 23 Fig 24...

Страница 26: ...HUST CNC H6D B3 MANUAL 20 Fig 25 Fig 26...

Страница 27: ...HUST CNC H6D B3 MANUAL 21 11 Graph for reference Graph Fig 27 Fig 28 Show that chooses the serial number of the figure Input the position...

Страница 28: ...Press the enter key and get back to the automatic way page Operating sequence 1 Controlled the page or the editor mainly and established pages choose to consult and pursue buttons enter and consult pa...

Страница 29: ...Re CYCST Oil Upper Limit 6 7 NO DX signal add pressure limit 7 8 NC L axis Home Limit 8 9 NC D axis Home Limit 9 10 NC R axis Home Limit 10 11 NO MPG X axis 11 12 NO MPG Y axis 12 13 NO MPG Z axis 13...

Страница 30: ...OT EM STOP D axis OT RE START DX SIGNAL L axis Home Limit R axis Home Limit D axis Home Limit MPG Y MPG X MPG Z MPG X 1 MPG X 10 O00 OUTPUT O01 O02 O04 O03 O06 O05 O07 O08 O10 O09 O12 O11 O13 O14 O15...

Страница 31: ...d has an advantage that it will protect the controller lines of H3BN series This connecting way is only suit for the input connector of NPN type Fig 32 MPG connection Plz check the MPG diagram EM STOP...

Страница 32: ...ach joint can only sustain up to 24V and 100mA Fig 33 Oil System Interruption 24V O000 interruption signal RELAY Oil System control cycle Connect normally close signal L axis D axis R axis SERVO ON RE...

Страница 33: ...ANUAL 27 Machine Illustration Fig 34 Bending switch Oil System Oil Stop output D axis Y SEVRO L axis X SEVRO I001 I008 I000 I006 I007 material I009 I002 I003 I009 I003 I002 D TYPE O TYPE SEVRO I017 I0...

Страница 34: ...estroy machinery construction 2 Relay C is servo on relay 3 Relay A B are two outputs in PLC 4 Relay C commonly is multi joint Each driver needs an unique joint And some drivers can t 5 The PLC editio...

Страница 35: ...ight and Wrong way of driver connection Fig 37 Right way 24V Servo moving signal RELAY C Servo Driver Servo On Signal Servo Driver Servo On Signal Wrong way Servo moving signal RELAY C 24V Servo Drive...

Страница 36: ...HUST CNC H6D B3 MANUAL 30 Appendix 3 H6D B Controller size Fig 38 H6D B CPU Main Board Connectors H6D B The Size of Box Back Fig 39...

Страница 37: ...HUST CNC H6D B3 MANUAL 31 H6D B The Size of Box Upper Fig 40 H6D B CUT OUT Size Fig 41...

Страница 38: ...ion uses as unit Calculation 1 90 2 45 2 sin45 0 707 cos45 0 707 tan45 1 3 H 15000 1 15000 4 15000 2000 13000 5 13 mm Pressing Down Depth EX2 UNIT CHICE model is 30mm width S 15mm Actual calculation u...

Страница 39: ...x 5 H4CL B Control Structure of Bending Machine Fig 43 Control Box X Driver Y Driver Slip and Stop for Y axis SEVRO X axis stop material ledge SEVRO Oil System R Driver R axis stop material ledge SEVR...

Страница 40: ...ig 44 Fig 45 Then press MCM key twice quickly to go to the page below Parameter cipher 0 if you first into the parameter page it will ask you input the cipher code Edition date The function key shown...

Страница 41: ...HUST CNC H6D B3 MANUAL 35 Fig 47 Fig 48 The function key shown is set by parameter don t operation except engineer...

Страница 42: ...5 5000 50000 1 10 0 1 m pulse Therefore the setting value for Resolution DEN and Resolution NUM can be one of the three combinations They are all correct 1 D 10000 N 1000 2 D 10 N 1 3 D 100 N 10 Sett...

Страница 43: ...tion H4B CNC has three 3 different speeds when you execute HOME function as shown by Fig A D Speed 1 The motor accelerates to Speed 1 and its maximum speed is determined by the settings of MCM 136 137...

Страница 44: ...00 100 60000 5 mm Fig 49 A Homing Speed and Direction of finding GRID Fig 50 B Homing Speed and Direction of finding GRID Speed MCM 136 139 Direction MCM 130 133 3rd 2nd Tool Position Speed Touch the...

Страница 45: ...ver travel OT limit in the negative direction the setting 3rd 2nd Tool Position 1st Section Speed Touch the LIMIT SWITCH C064 1 C065 1 C066 1 Leave the LIMIT SWITCH C064 0 C065 0 C066 0 Speed MCM 136...

Страница 46: ...G hand wheel moves 1 notch 100 pulses the feed length in X axis 100 100 100 100 m 0 1 mm Ex2 For Y axis MPG DEN 200 pulses MPG NUM 500 m The resolution for Y axis 500 200 2 5 m pulse If MPG hand wheel...

Страница 47: ...by engineer 18 HOME Limit Format Default 0 Value 0 The signal type is Normally Close Value 1 The signal type is Normally Open 19 OT Limit Format Default 0 Value 0 The signal type is Normally Close Val...

Страница 48: ...esents X axis bit 1 Y axis and bit 2 Z axis EX1 When tending to change the MPG direction of Y axis its setting is 2 EX2 When tending to change the MPG direction of X axis and Y axis it s setting is 3...

Страница 49: ...32 Lock the function key on the MCM page Format The value 0 Lock The value 1 Unlock value 1 illustration is below Fig 56 Y SET 0 Clean the machine coordinate when press this key 6 sec CLR_ALL Press th...

Страница 50: ...culation of Y opening default Format Setting 0 The bigger Y axis coordinate is set the more bending angle is executed Setting 1 The smaller Y axis coordinate is set the more bending angle is executed...

Страница 51: ...System Reserved 41 0 mm G56 X axis 3rd Work coordinate origin 42 0 mm G56 Y axis 3rd Work coordinate origin 43 0 mm G56 Z axis 3rd Work coordinate origin 44 0 mm G56 A axis 3rd Work coordinate origin...

Страница 52: ...erence point coordinate 143 0 mm Z axis G30 reference point coordinate 144 0 mm A axis G30 reference point coordinate 145 0 mm B axis G30 reference point coordinate 146 0 mm C axis G30 reference point...

Страница 53: ...axis Numerator resolutioncalc Ball screwpitch 247 100 pulse A axis Denominator resolutioncalc Encoder pulse 248 100 m A axis Numerator resolutioncalc Ball screwpitch 249 100 pulse B axis Denominator r...

Страница 54: ...HOME execution 348 0 0 1 V axis Home grid direction during HOME execution 349 0 0 1 W axis Home grid direction during HOME execution 350 360 System Reserved 361 0 mm X axis Home grid setting 362 0 mm...

Страница 55: ...cationfactor 1 2 or 4 464 4 A axis Encoder pulse multiplicationfactor 1 2 or 4 465 4 B axis Encoder pulse multiplicationfactor 1 2 or 4 466 4 C axis Encoder pulse multiplicationfactor 1 2 or 4 467 4 U...

Страница 56: ...erator of feed rate when in MPG test mode 518 0 MPG direction 519 64 ms Set Acceleration Deceleration Time for MPG 4 512 520 38400 RS232 Baud rate 38400 19200 EVEN 2 Bit 521 0 Setting whether R000 R99...

Страница 57: ...rection Group 1 590 600 System Reserved 601 9999999 mm X axis Software OT limit direction Group 1 602 9999999 mm Y axis Software OT limit direction Group 1 603 9999999 mm Z axis Software OT limit dire...

Страница 58: ...e Z axis Position gain standard 64 704 64 pulse A axis Position gain standard 64 705 64 pulse B axis Position gain standard 64 706 64 pulse C axis Position gain standard 64 707 64 pulse U axis Positio...

Страница 59: ...ion S182 808 0 000 mm Distanceof SbitsentbeforetheV axisreachesinposition S183 809 0 000 mm DistanceofSbitsentbeforetheW axisreachesinposition S184 810 820 System Reserved 821 0 msec Set Acceleration...

Страница 60: ...compensation 1356 0 mm X axis Tool 3 offset compensation 1357 0 mm Y axis Tool 3 offset compensation 1358 0 mm Z axis Tool 3 offset compensation 1359 0 mm A axis Tool 3 offset compensation 1360 0 mm B...

Страница 61: ...1 radius compensation 1412 0 mm X axis Tool 11 offset compensation 1413 0 mm Y axis Tool 11 offset compensation 1414 0 mm Z axis Tool 11 offset compensation 1415 0 mm A axis Tool 11 offset compensatio...

Страница 62: ...C axis Tool 18 offset compensation 1467 0 mm Tool 19 radius compensation 1468 0 mm X axis Tool 19 offset compensation 1469 0 mm Y axis Tool 19 offset compensation 1470 0 mm Z axis Tool 19 offset comp...

Страница 63: ...B axis Tool 26 offset compensation 1522 0 mm C axis Tool 26 offset compensation 1523 0 mm Tool 27 radius compensation 1524 0 mm X axis Tool 27 offset compensation 1525 0 mm Y axis Tool 27 offset comp...

Страница 64: ...xis Tool 34 offset compensation 1577 0 mm B axis Tool 34 offset compensation 1578 0 mm C axis Tool 34 offset compensation 1579 0 mm Tool 35 radius compensation 1580 0 mm X axis Tool 35 offset compensa...

Страница 65: ...nsation 1631 0 mm Z axis Tool 2 wear compensation 1632 0 mm A axis Tool 2 wear compensation 1633 0 mm B axis Tool 2 wear compensation 1634 0 mm C axis Tool 2 wear compensation 1635 0 mm Tool 3 radius...

Страница 66: ...l 10 wear compensation 1687 0 mm Z axis Tool 10 wear compensation 1688 0 mm A axis Tool 10 wear compensation 1689 0 mm B axis Tool 10 wear compensation 1690 0 mm C axis Tool 10 wear compensation 1691...

Страница 67: ...X axis Tool 18 wear compensation 1742 0 mm Y axis Tool 18 wear compensation 1743 0 mm Z axis Tool 18 wear compensation 1744 0 mm A axis Tool 18 wear compensation 1745 0 mm B axis Tool 18 wear compens...

Страница 68: ...Tool 26 radius wear compensation 1797 0 mm X axis Tool 26 wear compensation 1798 0 mm Y axis Tool 26 wear compensation 1799 0 mm Z axis Tool 26 wear compensation 1800 0 mm A axis Tool 26 wear compens...

Страница 69: ...C axis Tool 33 wear compensation 1852 0 mm Tool 34 radius wear compensation 1853 0 mm X axis Tool 34 wear compensation 1854 0 mm Y axis Tool 34 wear compensation 1855 0 mm Z axis Tool 34 wear compens...

Страница 70: ...Tool tip 4 radius compensation 1905 Tool tip 5 radius compensation 1906 Tool tip 6 radius compensation 1907 Tool tip 7 radius compensation 1908 Tool tip 8 radius compensation 1909 Tool tip 9 radius c...

Страница 71: ...Default Setting Unit Description Setting 1937 Tool tip 37 radius compensation 1938 Tool tip 38 radius compensation 1939 Tool tip 39 radius compensation 1940 Tool tip 40 radius compensation PS Press PA...

Страница 72: ...division ratio 1 1 1 3 1 14 VCMS Analog speed command maximum output 500 200 2 1 FUNC0 SW0 Bit 5 1 00000000 00100000 Sanyo PZ Sanyo PY HUST CNC Cable 3M 3M 50 PIN F D connector 9 PIN M D connector PI...

Страница 73: ...Driver MCM setting P00 0002 P27 8000 PULSE Feed back per round Servo On Connector Shell Iron A 1 A 2 B 3 B 4 Z 5 Z 6 VCOM 7 GND 8 6 LA 16 LAR 7 LB 17 LBR 5 LZ 15 LZR HUST Axis Connector MITSUBISHI Dri...

Страница 74: ...wn below Note that the connections may vary depending on the type of servo motor and the MPG hand wheel that customers use Please consult manufacturer s manual before connection Fig 58 Fig 59 Consult...

Страница 75: ...er 3 Check the direction of servo motor The Y D axis direction must depend on the machine Illustration is below EX 1 O TYPE Open Type Y opening default 450 Fig 60 The coordinate displayed by controlle...

Страница 76: ...ET 0 is below a Parameter page 4 b Lock the function key on the mcm page 1 c Press the Reset key d Get in the Parameter page 4 again e Press the Y Set 0 key 6 sec c After Y axis going back to HOME inp...

Страница 77: ...solved there will be the correct function key c Get in the correction displaying page and input actual measuring value d Press ENTER key twice quickly The X axis coordinate will change to the default...

Страница 78: ...lowly And measure the distance of machine opening 326 000 Fig 63 When the measuring value has some error user can change the setting value of MOPM or set it in the D axis adjust value of controller Pa...

Страница 79: ...not sure the 90 degree s position a Let the tool like Fig 2 b Record the MOPM position Fig 64 10 As editing simple program it is major for testing 90 degree s Then execute the program and observe if...

Страница 80: ...Cipher PAGE Parameter Version Parameter PAGE 1 Parameter PAGE 2 Parameter PAGE 3 Parameter PAGE 4 Press twice Bigger word Coordinate AUTO PAGE Setting SET FILE PRO S MODE FOLD MODE TYPE MODE Edit Pro...

Страница 81: ...the controller is too fast for the motor to response 2 The controller does not receive any feedback signal from the servo motor Recommended Remedy 1 Check if the feed rate F in the part program is to...

Страница 82: ...inside the hardware limit switch ERROR 15 HOME GRID Message When servo motor searching the GRID signal the distance exceeds the setting range Recommended Remedy 1 Check if the settings of Parameter p...

Страница 83: ...BT1 for data storage is out of charge or service Recommended Remedy Replace the battery BT1or power on for 5 hours ERROR 31 None PLC Message There is no PLC ladder program in the memory Recommended Re...

Страница 84: ...of Y D axis The setting of software program pos OT Recommended Remedy Ascertain the value of Parameter page 2 Software Program Pos OT ERROR 55 Message The machine coordinate of Z R axis The setting o...

Страница 85: ...ile that wants to convey Press Upload materials Function key and use the next way to look for the function upload Download the materials File name of direct input Press Download the materials Function...

Страница 86: ...HUST CNC H6D B3 MANUAL 80 USB file form summary statement Bending Program CNC NCD MCM Parameter MCM User Value VAR System SYS PLC PLC LCD TBL F KEY FSK F TABLE KFN Bending Program CNC NCD...

Страница 87: ...input the unit needing to compensation a unit equals The distance seeing value of each angle The following picture Fig 68 UN UN H UN V K Out S K Out B P D 01 0000 000 00 000 00 000 00 000 00 000 02 0...

Страница 88: ...ng picture The following picture Fig 69 EDIT Fold V MCM BTO F Pro S GRAPH Del Graph Ret None Graph N X R Vice BL C 00 0000 00 000 00 000 00 00 0000 00 00 Set File 0 400 File 000 K Out B 0000 000 K Out...

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