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SOLENOID, PILOT VALVE & REGULATOR SERVICING   

I

   

TABLE OF CONTENTS

TABLE OF CONTENTS   I   

SOLENOID, PILOT VALVE & REGULATOR SERVICING

SOLENOID, PILOT VALVE  

& REGULATOR SERVICING 

All Electric VIH Models

Caution! 

Electric valve-in-head rotors are connected to pressurized main or sub-main piping. This 

pressurized piping must be depressurized before servicing the rotor. This rotor will activate (turn 
on) if Solenoid is loosened or if Solenoid is removed or if Pilot Valve is removed or the supply  

tubing is cut. High velocity water streams and flows are emitted from the rotor. Bodily injury can 
occur if the water stream hits the face, eyes, ears or other body parts. Keep head and body parts 
away from water stream. Wear proper eye protection and use the designated tools when servicing 
these rotors. Whenever possible, keep head and body parts away from the top of the rotor. 

TOOLS NEEDED

 

4

 

Phillips Screwdriver

 

4

 

Tubing Clamp, Locking Forceps or ¼” Tube Retainer

 

4

 

Flat Blade Screwdriver 

4

 

Side Cutters (Dykes) or Blade Cutter

 

4

 

Snap Ring Tool - PN 052510 

4

 

Hunter Wrench – PN 172000

ACCESS TO FLANGE COMPARTMENT COMPONENTS 

Using a Phillips screwdriver, remove the two stainless steel screws that retain the flange  
compartment’s lid (FIGURE 124).  A slot is located adjacent to the on-off-auto selector at the edge 
of the flange lid. Use a bladed screwdriver or the tip of the snap ring tool to pry the flange lid up 

(FIGURE 125). Set the flange lid and screws aside. Factory installed flange compartment lids have 
a large recessed area that can be used for the application of yardage marker placards (FIGURE 
126). An optional flange compartment lid is available with a raised area for paint-filled engraving 

of the yardage marker (FIGURE 127). This optional version is available only as a replacement part.

With the flange compartment lid removed and 

prior to disassembly, take time to note the  
orientation of the various components within 

the flange compartment (FIGURE 128). This will  

be valuable later for reference during final  
assembly. In particular, notice:

 

• How the solenoid wires fold over the top and to the flat side of the solenoid

 

• How, in the Auto position, the flat on the side of the solenoid faces to the outside

 

• How the pilot valve’s fittings and connected tubing point in a specific direction

 

• How the pressure regulator is tucked into position within the compartment 

Selector Cap Removal

The Selector Cap turns the Solenoid when the 

user changes the ON-AUTO-OFF settings. Under 
normal operating conditions, the Selector Cap 

should not need replacement. The Selector Cap 
can become damaged if the incorrect tool  
is used to make ON-AUTO-OFF selection  
adjustments. Prior to removing the Selector Cap, 

notice that the Solenoid wires run over the top 
of the Solenoid and out of the Selector Cap on 

the side of the Solenoid that has the flat surface. 

Also note that the Solenoid wires are positioned 

side-by-side and not twisted. To remove the 
Selector Cap, simply lift it up and away from the 
Solenoid (FIGURE 129).

   

   

   

Fig 123 

Fig 124 

   

   

   

Fig 123 

Fig 124 

   

Fig 125 

   

   

Fig 126 

   

Fig 125 

   

   

Fig 126 

FIGURE 124

FIGURE 125

FIGURE 126

FIGURE 127

   

   

Fig 127 

   

   

Fig 128 

FIGURE 128

FIGURE 129

Содержание G800 Series

Страница 1: ...GOLF IRRIGATION I Built on Innovation hunterindustries com TTS GOLF ROTOR OWNERS MANUAL...

Страница 2: ...Feature 32 Inlet Valve Removal G800 Series 33 Inlet Valve Removal G900 Series 35 Inlet Valve Servicing All Models 38 Inlet Valve Installation Safety Warnings 39 Inlet Valve Installation G800 Series 3...

Страница 3: ...thru 25 1 swing joint with 1 Acme outlet fitting G800 Series rotors with nozzles 25 thru 53 1 swing joint with 1 Acme outlet fitting G900 Series rotors with nozzles 25 thru 73 1 swing joint with 1 Acm...

Страница 4: ...AUTO position When in this position the rotor will not activate unless the controller sends 24 volts of power to the rotor s solenoid FIGURE 1 OFF Using one of the tools listed above turn the selecto...

Страница 5: ...ect the inch Control Tubing to the rotor s inch Control Tubing by pressing together at the brass fitting Finally slide the inch tube retainer towards the brass fitting to lock the tube in place Fig 4...

Страница 6: ...ng area Align the metal end of the snap ring tool to the indicator on the snap ring s rubberized wiper seal FIGURE 15 Use the palm of the other hand to drive the tool downward through the rubberized m...

Страница 7: ...ADJUSTMENT PROCEDURE G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS All adjustments are initiated by inserting the small end of the T handle tool or the plastic end of the Hunter wrench into the riser s a...

Страница 8: ...is necessary to follow these steps With riser held in hand compress the riser spring by grabbing the riser seal assembly FIGURE 27 pressing downward and then hold riser firmly to prevent the spring f...

Страница 9: ...zles must be installed with the correct orientation for optimal performance Prior to removal of the short range or mid range nozzle note the differences between the nozzle on the left and right When f...

Страница 10: ...vely affected NOZZLE REPLACEMENT G95 RISERS To view and replace the nozzles it is necessary to compress the riser spring by grabbing the riser seal assembly FIGURE 37 pressing downward and then holdin...

Страница 11: ...er Seal Support is on top and its lower surface nests perfectly with the top of the riser seal The Riser Seal is the rubberized part in the middle The Lower Seal Support also known as the Upper Spring...

Страница 12: ...sp the bottom of the riser assembly Slowly release the compression of the retraction spring until it is fully extended and no pressure is felt Note the orientation of the riser components to help with...

Страница 13: ...ds and off the riser assembly Replacement face seals must fit very snug to the stainless steel on the riser As a result there may be considerable resistance when attempting to install the new face sea...

Страница 14: ...bers engraved into the plastic These numbers are the nozzle size reference numbers To make an adjustment use the blade end of the snap ring tool or a bladed screwdriver to lift the adjustable stator p...

Страница 15: ...ollow for your rotor model RISER REPLACEMENT G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS Adjustable part circle risers must be inserted such that the arc setting aligns to the area to be irrigated All H...

Страница 16: ...p ring in front of you with the wiper seal facing up and the snap ring open ends at the top The snap ring end on the left must be installed first Lay the snap ring on top of the rotor and use the left...

Страница 17: ...FEATURE Caution Electric valve in head rotors are connected to pressurized main line or sub main piping This pressurized piping must be depressurized before servicing the inlet valve Serious bodily in...

Страница 18: ...nt features on the tool s black plastic part First look at the three retaining screws on top of the tool Next find the screw that has a pointer arrow engraved around the head of the screw FIGURE 81 Th...

Страница 19: ...pward to remove the white lower snap ring FIGURE 90 Once the white lower snap ring has been removed the inlet valve is released and is ready for removal G900 Series inlet valves are removed from the b...

Страница 20: ...flange compartment lid adjacent to next to the body cavity opening A second alignment dot is located below the lid in case the flange compartment lid has been removed Align the pointer arrow on the t...

Страница 21: ...tallation In order to engage the inlet valve and white lower snap ring with the G800 Valve Tool properly you must be familiar with the pointing and alignment features on the tool s black plastic part...

Страница 22: ...er clockwise to disengage the tool s metal hooks from the inlet valve Next raise the G800 Valve Tool out of the body Finally take whatever time is necessary to visually confirm that every part of the...

Страница 23: ...king caused by the use of improper lubricants are not covered under warranty G900 Series inlet valves are installed in the body using the G900 Valve Tool Prior to using the tool familiarize yourself w...

Страница 24: ...necessary to visually confirm that every part of the white lower snap ring is securely seated into the snap ring groove Caution If snap ring is not fully seated in the snap ring groove the valve may b...

Страница 25: ...ory installed flange compartment lids have a large recessed area that can be used for the application of yardage marker placards FIGURE 126 An optional flange compartment lid is available with a raise...

Страница 26: ...the tubing as it is clamped closed A leaking supply tube will cause the rotor to weep water while deactivated A tubing retainer can be used to pinch the supply tube going into the Pilot Valve Note tha...

Страница 27: ...led connectors Choose either of the Hunter DC solenoid s lead wires when making each splice as there is no specific polarity required IMPORTANT the TTS rotor s top service capabilities require that th...

Страница 28: ...ide of the Solenoid FIGURE 137 This flat is used as a reference when connecting the Solenoid to the Pilot Valve Next notice there is also a flat section along the side of the Pilot Valve at a point op...

Страница 29: ...he rotor s nozzles Since the amount of flow through the nozzles is affected by pressure supplying a consistent pressure to every rotor in the irrigation system is beneficial This will help to ensure t...

Страница 30: ...that the water discharged from the valve circuitry is vented into the rotor s body and then out the nozzles To replace the Pressure Regulator use side cutters or blade to make clean cuts in the tubin...

Страница 31: ...e 2014 Hunter Industries Incorporated Please recycle GLIT 071 A 4 14 This brochure was printed on Forest Stewardship Council FSC certified paper with soy inks The FSC is an international organization...

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