25
Disc Brake System - continued
PAD REPLACEMENT:
1. Remove the Caliper Mounting Bolts
F
.
2. Remove the Caliper assembly
E
.
3. Remove the Brake Pads from the Caliper.
4. Install the new Pads using same type and size.
5. Install the Caliper assembly
E
to the mounts on the fork (front), or frame (rear) (front
shown).
6. Tighten the caliper Mounting Bolts
F
securely.
7. Route the Cable
D
through the lower Adjusting Barrel
C
and Cable Clamp
A
.
• Ensure Cable Housing
G
is fully inside Adjusting Barrel
C
.
8. Pull the Cable through the Cable Clamp, and tighten the Clamp
A
Bolt.
NOTE:
Brake adjustment involves loosening the Cable Clamp Bolt. During installation, it only
needs to be tightened enough to make sure the Cable End doesn’t pull back through the
Camp.
9. Adjust the Brake (as described above).
BRAKE SYSTEM MAINTENANCE:
• Check brake operation and adjustment before each ride.
• Keep the brake system free of dirt, mud, oil, and other foreign substances that will inhibit
proper operation.
• Frequently check:
• All components for damage.
• The pads - for wear.
• The lever - for smooth operation.
• The cable - ensure there are no frayed ends, cuts, or kinks that inhibit operation. Add
cable lube if the cable is dry.
• All bolts and fasteners - ensure the bolts are tightened, replace any that are damaged.
Adjusting Barrel
C
on the Caliper. Turn the Adjusting Barrel OUT to tighten the brakes
or IN to loosen the brakes.
NOTE:
Make sure the Adjusting Barrel threads are fully engaged. Check adjustment again.
8. If you cannot reduce the gap by turning the Adjusting Barrel, the brake pads might be
worn out and need to be replaced.
NOTE:
These are general instructions. Please refer to component
manufacturer’s documentation for product specifi c instructions.
Disc Brake System Adjustment: (various models)
G
F
E
C
B
A
D
fig A
BRAKE ADJUSTMENT (see fi g-A):
1. Loosen the Cable Clamp Bolt
A
.
2. Push the Brake Arm
B
toward the Adjusting Barrel
C
(this applies the brake).
3. While holding the Brake Arm, pull the slack out of the Cable End
D
(through the Cable
Clamp) and tighten the Cable Clamp Bolt
A
.
WARNING:
Do not over tighten the Cable Clamp. Over tightening the Cable
Clamp may cut the Cable and cause injury to the rider or to others.
4. Pull and release the brake lever several times to set the Brake Cable.
5. Spin the wheel. It should spin freely. If the Disc cannot spin freely in the Caliper, the
Cable might be too tight. Loosen the Cable Clamp Bolt and allow the brake arm to move
away from the adjusting barrel – repeat steps 1 through 4 until the wheel spins freely.
NOTE:
An initial gap of 0.3mm (0.01 inch) is recommended.
6. A properly adjusted Caliper is set such that, the pads contact the Disc at approximately
1/3 lever travel and stops the disc at approximately 2/3 lever travel.
7. Minor adjustment can be made by turning the Adjusting Barrel on the brake lever or the
continued >>
NOTE:
For Hydraulic Brakes, see Manufacturer’s instructions included with this product.
M
ain
tenanc
e
Содержание KD58C-LCD
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