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7

ERT7 and ERT8 Ebbert Rivet Tools (HK1061)

    

Maintenance

GOOD SERVICE PRACTICES 

Carefully handle all parts, and examine for damage and 

wear. Replace parts where required. Always replace 

O-rings and Back-up rings when tool is disassembled for 

any reason. See applicable Service Kit.

•  The efficiency and life of the tool depends on proper 

maintenance. Use this manual to better understand 

tool and its basic maintenance procedures. Read this 

page completely before proceeding with maintenance 

and repair. Use proper hand tools in a clean and well-

lighted area; only standard hand tools are required in 

most cases. Where a special tool is required, the part 

number is given.

•  While clamping tool or parts in a vise, and when parts 

require force, use suitable soft materials to cushion 

impact. For example, use a half-inch brass drift, wood 

block, and vise with soft jaws to reduce the possibility 

of damaging the tool. Remove components in a 

straight line without bending, cocking, or applying 

undue force. Reassemble tool with the same care.

•  Consult 

Troubleshooting

 section of this manual 

if a malfunction occurs and then see appropriate 

Disassembly, Assembly, and/or Assembly Drawings.

Sealants, Lubricants, & Service Kits

•  Smear LUBRIPLATE® 130-AA, or equivalent, on 

O-rings and mating surfaces to prevent damage 

to O-rings on rough or sharp surfaces, and to ease 

assembly. (LUBRIPLATE in a tube, 502723.)

•  Each Service Kit contains perishable parts for your 

specific tool. As foreseeable use may indicate, keep 

extra kits (O-rings, Back-up rings, other standard 

items) and tool parts in stock. When stock is depleted, 

you can get kit items from any regular retailer of these 

items. See 

Parts List for: O-ring size (AS568- number); 

material; durometer. For kit parts lists and related 

information, see 

Kits and Accessories

.

PREVENTIVE MAINTENANCE 

System Inspection 

The operating efficiency of the tool is directly related 

to the performance of the complete system, including 

the tool with pulling head assembly, trigger, control 

cord, and Power Unit. Therefore, an effective preventive 

maintenance program includes scheduled inspections of 

the system to detect and correct minor troubles.

•  Inspect tool and pulling head assembly for external 

damage.

•  Verify that hose fittings and/or couplings, and/or 

electrical connections are secure.

•  Observe tool, hoses, and power unit during operation 

to detect abnormal heating, leaks, or vibration.

Power Unit Maintenance 

Refer to the applicable Power Unit instruction manual.

Tool Maintenance 

Whenever disassembled, and at regular intervals 

(depending on severity and length of use), replace all 

seals, wipers, and Back-up rings in tool. Service Kits, 

hoses, and extra parts should be kept in stock. Inspect 

cylinder bore, pistons, and piston rods for scored surfaces 

and excessive wear or damage. Replace as necessary.

Pulling Head Maintenance 

Clean the pulling head assembly often. Dip it in mineral 

spirits (Figure 1), or similar solvent, to clean jaws and 

wash away metal chips and debris. At regular intervals, as 

experience shows, disassemble the pulling head assembly 

and use a sharp “pick” to remove embedded particles 

from the grooves of the jaws.

WARNING: Inspect tool for damage or wear 

before each use. Do not operate if damaged or 

worn, as severe personal injury may occur

.

Figure 1

CAUTION: Keep dirt and other harmful material 

out of air flow system, which includes tool, 

hoses, couplers and Power Unit. Parts must be 

kept away from unclean work surfaces.

Содержание ERT7

Страница 1: ... ERT7 and ERT8 Ebbert Rivet Tools Safety Instructions 3 Specifications 4 Warning Stickers 4 Principle of Operation 5 Preparation for Use 5 Attaching Nose Assembly to Tool 6 Kits and Accessories 6 Troubleshooting 6 Maintenance 7 Disassembly Instructions 8 Assembly Instructions 8 Components Drawings 9 10 ...

Страница 2: ...2 ERT7 and ERT8 Ebbert Rivet Tools HK1061 ...

Страница 3: ...suitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands arms ...

Страница 4: ...PERATORS TO PREVENT PERSONAL INJURY 590561 590350 Where the following trade names are used in this manual note DEXRON is a registered trademark of General Motors Corporation GLYD Ring is a registered trademark of Trelleborg Sealing Solutions Germany GmbH Loctite is a registered trademark of Henkel Corporation U S A LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co MERCON is a regi...

Страница 5: ...el EPS6V or EPS6VL that has been prepared for operation per applicable instruction manual Check incoming pressures and if necessary adjust to the recommended pressures in Specifications of this manual 2 Turn OFF the Ebbert Power Unit and then disconnect the power supply from the unit Connect the tool s hoses to the unit 3 Connect the cable attachment from hose assembly to cylinder base of tool 4 C...

Страница 6: ...reak a Improper tool operation See No 5 b Incorrect fastener size or type c PULL pressure too low 7 Pulling Head will not release broken pintail a Pulling Head assembly not correctly installed b Tool or Pulling Head may need cleaning 8 Excessive air leaking from trigger and tool will not function a Green and red air hoses may be switched Service Kit ERT7 and ERT8 300471 This kit is for both tools ...

Страница 7: ...regular retailer of these items See Parts List for O ring size AS568 number material durometer For kit parts lists and related information see Kits and Accessories PREVENTIVE MAINTENANCE System Inspection The operating efficiency of the tool is directly related to the performance of the complete system including the tool with pulling head assembly trigger control cord and Power Unit Therefore an e...

Страница 8: ...with mineral spirits or similar solvent Inspect for wear damage and replace as necessary Replace all seals of disassembled components Use O rings Quad rings and Back up rings in Service Parts Kit ERT5S7KIT or ERT8KIT Coat O rings seals Back up rings and mating parts with conventional O ring lubricant to ease assembly Assemble tool taking care not to damage O rings seals or Back up rings NOTE Insta...

Страница 9: ...66 Seal 2 10 500780 O ring 1 11 300063 Double Piston 1 12 500995 Retaining Ring 2 13 300071 Seal 1 14 300029 End Cap 1 15 506268 Male Connector 1 16 300107 Guard 1 17 300156 Valve Back up Ring 1 18 500779 O ring 1 19 300042 Handle 1 20 300251 Trigger 1 21 500623 Pin 1 22 507660 Bleed Screw 2 23 300064 Screw Bearing Plate 2 24 500064 Socket Head Screw 8 25 300114 Support Loop Assembly 1 26 500061 S...

Страница 10: ...Seal 1 14 300029 End Cap 1 15 506268 Male Connector 1 16 300037 Valve Body 1 17 300156 Valve Back up Ring 1 18 500779 O ring 1 19 300105 Handle 1 20 300252 Trigger 1 21 500623 Pin 1 22 507660 Bleed Screw 2 23 300064 Screw Bearing Plate 2 24 500064 Socket Head Screw 8 25 300126 Support Loop Assembly 1 26 500061 Socket Head Screw 4 27 508010 Piston Rod Wiper 1 28 501344 Dowel 1 29 300158 Valve 1 30 ...

Страница 11: ...rvice wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design op...

Страница 12: ...00 São Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 1952 290011 Fax 44 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 Fax...

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