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Capstan Hoist Operating Instructions

Parts Breakdown: 1,000 lb Gas Capstan Hoist

Item

Description

Part Number

Qty

Engine Assembly Complete with Studs (Honda 4 cycle)

RMA-GAS

Gas Adapter Body

P308-0975-B

Nut 0.25-20

P066654

Capscrew, SCH 0.25-20 x 1.75”

P001-1577

Cup Shaft

P308-0974

Bearing

P316-0411

Retaining Ring 1.5” ID

P001-1579

Retaining Ring 0.625” ID

P308-1294

Sun Gear

P308-1003

J-45 Bearing

P308-1155

Ring Gear (1000 lb) (internal tooth) R74

P308-1341

1st Carrier Assembly

RCA-1ST

2nd Carrier Assembly

RCA-2ND

Center Pin

P308-1226

Thrust Washer

P308-1029

Output Shaft Assembly (1000 lb)

RSA-1000#

Cone Bearing

P316-0299

Bearing Spacer (1000 lb)

P308-1025

Bearing Race (inside item #19)

P316-0300

Output Housing (1000 lb)

P308-1028-B

Nilos Ring

P316-0298

Washer RD 0.531 x 2.375 Plated (for drum attachment)

P308-0287

Split Lockwasher 0.5” Plated

P001-0994

Drum Key (1000 lb)

P308-1157

Hex Capscrew 0.5"-13 x 1.25" Grade 5

P001-1521

Capstan Drum Assembly (1000 lb)

RDA-1000#

Socket Head Capscrew 0.25"-20 x 1.5"

P001-1542

Hex Head Capscrew 3/8"-16 x 1.25" Grade 5 Zinc Plated

P001-1161

Lock Washer 3/8" HC Plated

P001-1195

Button-Head Socket Capscrew SS 3/8"-16 x 1"

P308-1517

Rope Hook Assembly (1000 lb) (includes item #29)

RHA-1000#

Base for foot control

P308-0982

Pedal for foot control

P308-0983

Toe stop bracket (shown assembled to #32)

P308-0984

Screw, Tap Tite 10-24 x 1/2 Slot (Shown assembled to #32 & #33)

P001-1011

Flat Washer 0.51 x 1.06 x 0.026/0.32

P001-1916

Pulley

P403-2734

Screw 10-32 x 3/4" SS

O59712

Hex Nut 10-32 SS

O55171

Pivot Pin

P308-0989

Push Nut

P001-1915

Compression Spring

P700-2541

Throttle Cable Assembly

P308-0990

Grease (not pictured)

C303-1234

1 can

Gas Foot Control Assembly (includes items 31 - 42)

T308-0997

Decal and Literature Replacement Kit for C3081190 (not pictured)

RMD-1190

Model: C3081190

Содержание CHANCE 90 Series

Страница 1: ...current design specifications Revision A 12 18 Owner s Manual 2018 Hubbell Incorporated hpsliterature hubbell com hubbellpowersystems com NOTICE To prevent SERIOUS INJURY and PROPERTY DAMAGE thoroughl...

Страница 2: ...tions and precautions can lead to property damage serious injuries or death For safe operation read this entire manual before operating the Capstan Hoist All information in this publication is based o...

Страница 3: ...etc that if not followed carefully could RESULT IN INJURIES OR DEATH A CAUTION refers to operating procedures techniques etc that if not followed carefully could RESULT IN DAMAGE TO EQUIPMENT or LOSS...

Страница 4: ...perated under these conditions to avoid damage to the motor CAUTION Polypropylene rope is seriously weakened whenever use of it generates friction heat This is particularly true if it is used over a C...

Страница 5: ...oxide gas To prevent SERIOUS INJURY or DEATH never operate gas powered motors in enclosed spaces without adequate ventilation Maintain the engine per the instructions supplied with the engine When any...

Страница 6: ...r to provide versatility across a range of worksites These models are available in 1 000 lb and 3 000 lb load ratings Capstan Hoist For safe operation and positive control over the load being lifted t...

Страница 7: ...he rope to freely travel through the guide toward the operator pulling on the fall line When the operator releases the fall line the cam rotates locking the rope in the guide To lower a load the opera...

Страница 8: ...and follow these installation instructions and warnings Installation Position the rope hook as shown in the illustration above NOTE It is recommended that the rope hook be on the same side as the oper...

Страница 9: ...Date Code 6 Motor 7 Strain Relief 8 Power Cord Gasoline Models 1 Rope Hook 2 Capstan Drum 3 Stamped Manufacture Date Code 4 Safety Identification Label 5 Tamper Resistant Bolt 6 Foot Control 7 Thrott...

Страница 10: ...nent of the rigging system This allows the competent person to ensure the proper hoist rope blocks and rigging are used to minimize risks A competent person shall thoroughly inspect the worksite and e...

Страница 11: ...the hoist rope blocks and rigging before use Inspect all load components for damage prior to use and replace or repair all damaged components Never overload the hoist Unlike a block and tackle when op...

Страница 12: ...ing location must be used the competent person should determine if the job can be completed safely by increasing the factor of safety utilized e g to address the possibility of the bracket shifting or...

Страница 13: ...her object by a screw type binder After hooking the chain turn the binders clockwise to secure the hoist After heavy initial loading it may be necessary to again tighten the binders by taking addition...

Страница 14: ...d wrap on the inboard end of the capstan where the diameter is the smallest This provides a stable condition for the rope to feed smoothly over the capstan without jumping or changing position for bot...

Страница 15: ...allow people to stand under or near the load Keep rope securely on capstan drum and under control by the operator Do not remove wraps of rope from the drum while supporting a load Do not allow the ro...

Страница 16: ...ecessary to re tighten the binder chains or align hoist again 4 Disconnect foot control after final load is secure Disconnect the foot control from the hoist Hoisting operations are now complete Break...

Страница 17: ...stubs located in private property can be facilitated by using the portable hoist To lessen the required pulling force the ground should be broken loose all around the stub before attempting to pull i...

Страница 18: ...t Control Switch for 115 V and 230 V AC Electric Hoists C3080685 Foot Control for Hydraulic Hoist model C3081180 T3080997 Foot Control for Gas Hoists 3 000 lb Capstan Hoist Accessories Model Descripti...

Страница 19: ...ash Rope Hook Inspect the rope hook to ensure it is present and bolted securely in place over the top of the drum and loops into the end of the drum Foot Control Inspect the foot control to ensure it...

Страница 20: ...eaks Inspect for loose or missing fasteners and tighten or replace as necessary Inspect oil level in the gas engine crankcase per the supplied engine manual Inspect gap and or replace the spark plug a...

Страница 21: ...Duty Cycle 20 e g 20 of 1 hour full rated load Portable Generators Recommended output is 4 000 Watts or higher Extension cord recommendations 115 V and 230 V models Cord Length 1 100 101 250 Cord Gau...

Страница 22: ...ents carefully and be sure you understand all the warnings before using the product Unlike a block and tackle when operating a capstan the operator can t feel the weight This makes it nearly effortles...

Страница 23: ...ion or bending If you have a choice use an item in compression For example mount the bracket so the load pulls the bracket against instead of away from the pole This puts less tension on the clamps It...

Страница 24: ...og number C4000799 This 1 2 diameter rope has low stretch and excellent gripping power on a capstan Always mount the hoist to the proper bracket using the high strength bolts and fasteners supplied wi...

Страница 25: ...the pulling rope around the drum in this direction starting with the load line nearest the motor end of the drum The number of turns of rope around the drum is determined by the load to be lifted The...

Страница 26: ...w down on the fall line pull to ease the load into position With minimal practice the operator can place the load within a fraction of an inch Once the load is in place lifting the foot from the contr...

Страница 27: ...ult in dropping the load SEVEN AN OPTIONAL ROPE LOCK ATTACHMENT IS AVAILABLE for the Series 90 hoists which allows the operator to hold a load in position without having to tie knots or hold the rope...

Страница 28: ...1 000 lb P308 1028 B 1 12 Nilos Ring P316 0298 1 13 Washer RD 0 531 x 2 375 Plated for drum attachment P308 0287 1 14 Split Lockwasher 0 5 Plated P001 0994 1 15 Drum Key 1 000 lb P308 1157 1 16 Hex Ca...

Страница 29: ...8 1 13 Washer RD 0 531 x 2 375 Plated for drum attachment P308 0287 1 14 Split Lockwasher 0 5 Plated P001 0994 1 15 Drum Key 1 000 lb P308 1157 1 16 Hex Capscrew 0 5 13 x 1 25 Grade 5 P001 1521 1 17 C...

Страница 30: ...30 2018 Hubbell Incorporated Chance Capstan Hoist Operating Instructions C3081172 Wiring Diagram...

Страница 31: ...300 2 12 Output Housing 3000 lb P308 1015 1 13 Nilos Ring P316 0298 1 14 Washer RD 0 531 x 2 375 Plated for drum attachment P308 0287 1 15 Split Lockwasher 0 5 Plated P001 0994 1 16 Drum Key 3000 lb P...

Страница 32: ...1 1 0 3 Cord Assembly 25 for 12 Volt P308 0881 0 1 4 Connector Flexible Strain Relief P315 0346 2 1 5 Disconnect Flag P308 0701 4 2 6 Ring Terminal 3 16 Stud P308 0307 2 1 7 Base for Foot Switch P308...

Страница 33: ...Output Shaft Assembly 1000 lb RSA 1000 1 18 Cone Bearing P316 0299 2 19 Bearing Spacer 1000 lb P308 1025 1 20 Bearing Race inside item 21 P316 0300 2 21 Output Housing 1000 lb P308 1028 B 1 22 Nilos...

Страница 34: ...Pin 3000 lb Hydraulic P308 1287 1 18 Thrust Washer P308 1029 3 19 Output Shaft Assembly 3000 lb RSA 3000 1 20 Cone Bearing P316 0299 2 21 Bearing Spacer 3000 lb P308 1023 1 22 Bearing Race inside item...

Страница 35: ...raulic P308 1287 1 16 Thrust Washer P308 1029 3 17 Output Shaft Assembly 3000 lb RSA 4000 1 18 Cone Bearing P316 0299 2 19 Bearing Spacer 3000 lb P308 1023 1 20 Bearing Race inside item 21 P316 0300 2...

Страница 36: ...attachment P308 0287 1 22 Split Lockwasher 0 5 Plated P001 0994 1 23 Drum Key 1000 lb P308 1157 1 24 Hex Capscrew 0 5 13 x 1 25 Grade 5 P001 1521 1 25 Capstan Drum Assembly 1000 lb RDA 1000 1 26 Sock...

Страница 37: ...RD 0 531 x 2 375 Plated for drum attachment P308 0287 1 23 Split Lockwasher 0 5 Plated P001 0994 1 24 Drum Key 3000 lb P308 1156 1 25 Hex Capscrew 0 5 13 x 1 25 Grade 5 P001 1521 1 26 Capstan Drum Ass...

Страница 38: ..._______________________________________________________ ___________________________________________________________________________________ ____________________________________________________________...

Страница 39: ..._______________________________________________________ ___________________________________________________________________________________ ____________________________________________________________...

Страница 40: ...hubbellpowersystems com PSP3081570 TD_09_193_E Rev A Hubbell has a policy of continuous product improvement Please visit hubbellpowersystems com to confirm current design specifications 2018 Hubbell...

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