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11 

3

 

Check if there is anything broken on connections, torch nozzles and electrodes;  

4

 

Check if there are any connection faults on machine tools control signals,  

5

 

Check if the ground cable is connected well;  

6

 

Check if water in pressure regulating filter is discharged;  

7

 

If the gas pressure indicator on panel is light off, check if the gas hose is connected well and check if the pressure is 

normal; 

8

 

If the over-heating indicator on panel light on, check the temperature relay; 

9

 

Open the cover and check the fuse beside the controlling transformer;  

 

Trouble shooting and repairing  

Troubles/problems 

Possible reasons 

Trouble shooting  

1

Turn power on, the 

power indicator light 
off, digital meter light 
off 

1

Default phase; 

2

Switch of power supply damaged; 

3

1.5A power controlling fuse 

damaged; 

1

Check the 3 phase power supply; 

2

Change a new power switch; 

3

Change a new power fuse; 

2

No arc striking, 

input fault indicator 
lights on 

1

Default phase; 

2

Over voltage of under voltage;  

Check the power supply voltage; 

4

No arc striking or 

arc stops when cutting, 
the over-heating 
indicator lights on 

1

Environmental temperature is too 

high;  

2

The cooling fan is broken;  

3

The temperature relay is damaged;  

1

Stop the machine and rest for a while;  

2

Check the power of fan or change a new 

cooling fan;  

3

Change a new temperature relay;  

5

Machine Can not 

start, gas pressure 
indicator lights off 

1

No gas pressure; 

2

Gas pressure is too low; 

1

Connect the gas supply; 

2

Adjust the gas pressure;  

6

No arc striking, gas 

pressure indicator lights 
on,  input fault indicator 
lights off, over-heating 
indicator lights off 

1

Poor connection of grounding cable; 

2

The gas pressure is too high; 

3

The torch nozzles and electrodes are 

broken;  

4

The torch is broken;  

5

The nozzle contacts with the 

workpiece;  

1

Connect the ground cable well;  

2

Lower the pressure; 

3

Change nozzles and electrodes; 

4

Change torch; 

5

Lifting the torch to a proper 2~5mm 

distance;  

7

Poor cutting quality  

1

Wrong gas pressure; 

2

Too thick workpice plate; 

3

The torch nozzles and electrodes are 

broken;  

4

The plasma arc is not vertical with 

1

Adjust the gas pressure; 

2

Choose a proper thickness to cut; 

3

Change nozzles and electrodes; 

4

Adjust the torch angle; 

Содержание LG-125HA

Страница 1: ...LG 125HA PLASMA CUTTING MACHINE MANUAL INSTRUCTION PLEASE READ IT CAREFULLY BEFORE OPERATION...

Страница 2: ...3 The shield rank of this series of cutter is IP21S so working in rain is not suitable 4 The cutter has external static characteristic with rated duty cycle 100 which means the machine can work contin...

Страница 3: ...ck 2 Arc Use an arc welding mask to protect your eyes and skin from sparks and the rays of the arc pay special attention to the filter glass which must be conformable to the national standard Use clot...

Страница 4: ...safeguard equipment machine cover and devices are all in a good condition Be sure that arms clothes and all the tools do not touch all the moving and rotating components including V belt gear and fan...

Страница 5: ...emind people passing by at any moment Do not move the hoist too fast 10 Noise HUAYUAN Welding Machine Manufacture reminds users Noise beyond the limit over 80 db can cause injury to vision heart and a...

Страница 6: ...3 Static External Characteristic Curve Figure 1 3 4 Panel and functions 4 5 System constitute 5 5 1 Some Necessary Equipment Of Cutting 5 5 2 The cutting system connection please see the figure 3 5 6...

Страница 7: ...atic machine cutting Stable cutting current immunity to the voltage fluctuation 100 rated duty cycle which ensures the machine can work at the maximum current without stopping Protection function of o...

Страница 8: ...f dust corrosive gas and inflammables and explosives Do not use it in open air and rain 2 Required air relative humidity should 90 at 20 40 50 at 40 3 Environment temperature range should be at 10 40...

Страница 9: ...maximum cutting capacity low carbon steel mm 38 300mm min Insulation grade F Cooling mode Air cooling Protection grade IP21S Dimension L W H mm 670 320 600 Power source net weight kg 49 3 2 Plasma gas...

Страница 10: ...witch when pressed on gas checking the gas valve open to check the gas flow when pressed on cutting the valved will be controlled automatically 9 Cutting mode switch when pressed on cutting it cuts me...

Страница 11: ...ntrolled by one group of switches 19 The protection grounding terminal to connect the protection grounding cables 5 System constitute LG 125HA is constituted by one LG 125HA plasma power source and a...

Страница 12: ...onal area of copper grounding cable mm 2 4 6 The air break capacity A 63 The fuse capacity A 80 7 The installation of power supply cable Firstly cut off the power then connect the power cable with the...

Страница 13: ...e function of pressure regulating filter please check the figure 5 Figure 5 The pressed air must accord with the requirement as in of 2 connect the air hose with the inlet valve on plasma The operatio...

Страница 14: ...ator lights on panel only if same as the below table the machine can cut Indicator light Power Gas pressure Overload Input fault Status Light on Light on Light off Light off 5 Start cutting at the edg...

Страница 15: ...Hall sensor HAS 100 S SP50 5 QF1 Air switch DZ47 63 3P D63 6 R5 Resistance RXG7 10 50W 7 YV1 YV2 Gas valve DF2 2 3 B AC36V 8 EV1 Cooling fan 200FZY6 S 9 RP1 Potential meter B502 10 KT1 Temperature Pot...

Страница 16: ...working 9 Maintenance 1 The machine should not be used or store in the sun 2 The machine should not be used or store in the wet 3 The air hole should not be covered when using 4 The cover should be o...

Страница 17: ...ply voltage 4 No arc striking or arc stops when cutting the over heating indicator lights on 1 Environmental temperature is too high 2 The cooling fan is broken 3 The temperature relay is damaged 1 St...

Страница 18: ...ece 1 Adjust the gas pressure 2 Adjust to a proper 2 5mm distance 11 Accessories No Choose Name Qty 1 LG 125HA power source 1 2 QFK C1arc striking ignition 1 3 General controlling cables 1 4 Cutting t...

Страница 19: ...11 18 12 72 73 75 76 74 22 23 25 24 AP2 60 62 62 60 59 61 53 52 16 17 50 15 AP1 68 17 15 V 11 0V 36 V 40 41 42 R P1 5K V5 V6 13 BP1 58 57 HL3 HL2 54 55 51 63 64 13 71 C 8 C 9 27 AP4 TC 2 38 0V 41 5V L...

Страница 20: ...ges in the manual instruction forgive not to inform separately Chengdu Huayuan Electric equipment Co Ltd Address Wuhou National Science Park Chengdu China Postcode 610045 Telephone 0086 28 85744098 Fa...

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