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Electrical Connection 

 

Your Inverarc 200 TLP operates on single-phase, 230 Volt power (208-240 Volt). It comes with a NEMA  

6-50P plug installed on the machine. Connect the welder to a properly wired 6-50R receptacle. The 

maximum current draw will be 43 amps when stick welding at an output of 200 amps. If the machine is 

operated on a generator, it needs to be a clean power generator with a continuous rating of 10,000. 

 

 

General Characteristics 

 

Our new, pulsed process welding machine, which features electronic adjustments controlled through a 

microprocessor, allows the operator to achieve excellent welding quality thanks to the advanced 

technologies applied. The microprocessor circuit controls optimize the transfer arc, regardless of the load 

variation and the impedance of the welding cables. The full bridge inverter technology, combined with the 

DSP (Digital Signal Processor), ensures excellent performance and arc dynamic. 

 

 

Advantages of Pulse Welding 

 

Pulse welding includes ALL of the following advantages, but 

not all at the same time

. At a later point in the 

manual, we cover, in more detail, suggested settings regarding how, when, and where certain situations 

apply. 

 

 

Visually spatter free (MIG & TIG only, though still reduced spatter when stick welding) 

 

Higher travel speeds 

 

Deeper penetration 

 

Less heat input, which equals less material distortion 

 

Ability to weld thinner material than you could without pulse 

 

Superior control of the weld puddle, especially when welding out of position 

 

Easily join materials of differing thicknesses 

 

Better gap bridging when welding materials with a poor fit up 

 

Ability to make leak-tight welds 

 

Improved bead appearance 

 

Ability to use one size bigger welding rod than normal 

 

Weld on thinner material without burning through 

 

Easier for beginner welders 

 

 

Disadvantages of Pulse Welding 

 

 

Pulse welding can interfere with sensitive electronics like pacemakers and automatic welding hoods 

 

Low pulse frequencies (less than 1.5 Hz) can be perceived as unpleasant by the operator (TIG and Stick 

only) 

 

 

SMAW (Shielded Metal Arc Welding) or Stick Welding Basics 

 

Experienced stick welders may proceed 

directly to page 9

 

With the growing popularity of welding processes such as MIG welding, TIG welding, plasma welding, and 

laser welding, many people often find the stick welding process outdated with little or no use in the world of 

welding. However, stick welding is one of the oldest and most reliable welding methods in the world, and, 

even today, still has a solid market share—mainly in the repair field, but also in the manufacturing and  

Содержание Inverarc 200 TLP

Страница 1: ...Inverarc 200 TLP Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Страница 2: ...than thirty 30 days after the discovery HTP America Inc has reserved the right to make changes in design and or add any improvements to its products at any time without incurring any obligation to in...

Страница 3: ...achine are firmly secured in place when the machine is connected to the power supply Insulate yourself from the workbench and from the floor ground use insulating footwear and gloves Keep gloves footw...

Страница 4: ...4 Fig 1...

Страница 5: ...ltage 100 V No Load Voltage with VRD On Less than 25 V Arc Voltage Stick 20 2 28 V Arc Voltage TIG 10 2 18 V Arc Force Stick Only ARC Welding Mode 0 200 CEL Welding Mode 0 500 Hot Start Stick Only 3 4...

Страница 6: ...atter free MIG TIG only though still reduced spatter when stick welding Higher travel speeds Deeper penetration Less heat input which equals less material distortion Ability to weld thinner material t...

Страница 7: ...y So while stick rods deposit less material lbs hr than flux cored wire the quality of the deposits is much higher generally speaking What makes stick welding so different than all other welding proce...

Страница 8: ...00 years build the same model engine driven welding machines over and over with minimal changes In the last couple of decades however stick welding technology has undergone some major advancements New...

Страница 9: ...c Weld Mode Indicator LED 6 Power Indicator LED 7 Over Temp Indicator LED 8 Multifunction Amperage Display 9 Encoder 10 Arc Force Indicator LED 11 Slope Down Function Indicator LED 12 Pulse Function I...

Страница 10: ...n Indicator LED Fig 2 12 will blink and the display will read P Fr By turning the encoder Fig 2 9 you can vary the frequency value from 0 4Hz to 5Hz The factory set the base current at 50 of the weldi...

Страница 11: ...ndicator LED Fig 2 12 will blink and the display will read P Fr By turning the encoder Fig 2 9 you can vary the frequency value from 0 4Hz to 999Hz The factory set the base current at 25 of the weldin...

Страница 12: ...cable assembly must be connected to the negative weld current terminal Fig 2 1 This is commonly referred to as reverse polarity If the specifications show DCEN Direct Current Electrode Negative the e...

Страница 13: ...it different In Europe procedures that spec pulse welding exist The pulse welding process is relatively new in the U S so no written procedures that spec pulse welding currently exist For example a 1...

Страница 14: ...this you would reduce the max amperage even more For example 110 amps or 120 amps with a 55 amp background current which makes for an average heat input of 110 55 2 82 5 amps With this setting you can...

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