background image

LP-743 Rev. 000 Rel. 000 Date 8.25.20

19

Part 5 - Troubleshooting

115

System Sensor Open Short 

Circuit

1.  Connect System Sensor to Master boiler SYS terminal - see Wiring a Cascade System.

2.  Check cable between System Sensor and Master boiler.

3.  Ensure that the System Sensor is a 10k Ohm NTC.

4.  Replace System Sensor. If problem persists replace the main control.

Warning

(Auto 

Reset)

150

System Sensor Overheat

Press the Reset button to clear the Error Code.

If Error happens again:

1.  Check for the correct functioning and positioning of the supply and return temperature probes of 

each boiler.

2.  Ensure that the System Sensor is a 10k Ohm NTC.

3.  Check for the correct functioning and positioning of the System Sensor - check sensor resistance vs 

Sensor Temperature Resistance table in boiler Installation Manual. Replace System Sensor.

Warning

(Auto 

Reset)

441

Follower Boiler Missing from 

BUS Connection

Press Reset to clear the Error Code.

If Error happens again:

Check the BUS wiring. Ensure it is intact and connected. Repair if necessary.

Warning

(Manual 

Reset)

CONFL

Configuration Conflict

Each boiler connected to the BUS must have a unique address (parameter 0.4.6). No boiler can be 

configured as «b-SIN».

1.  Press OK. Choose and correct the boiler address. Press OK again.

2.  If above process does not work, access parameter 0.4.6 and set the correct boiler address - see 

Cascade Control Set-Up.

Blocking

(Auto 

Reset)

NOAVL

Boiler Address Unconfigured

Boiler address is undefined (0.4.6 = UNDEF).

1.  Press OK. Choose and correct the boiler address. Press OK again.

2.  If above process does not work, access parameter 0.4.6 and set the correct boiler address - see 

Cascade Control Set-Up.

Blocking

(Auto 

Reset)

EMERG

Emergency Mode

1.  The Follower has been disconnected from the BUS or no longer sees the Master on the BUS - check 

the BUS connections. See Wiring a Cascade System.

2.  The control has sensed a short circuit on the BUS connection. Disconnect the field wiring from the 

BUS connection and confirm wiring.

3.  Verify that the BUS polarity («B» and «T» connections) is consistent on all devices connected to the 

BUS.

4.  If problem persists replace the main control.

NOTE: 

When in Emergency Mode the boiler operates in CH mode with a target boiler temperature = 

Emergency Setpoint (2.10.3 for Master boiler, 34-40.10.3 for Follower boilers).

Warning

Display

Description

Possible Remedies

Error 

Type

Table 5 - Boiler Error Codes

Important

Contact a qualified service technician for assistance if a Lockout Error occurs frequently. For safety reasons, the boiler will permit a maximum 

of five (5) resets in 15 minutes (five [5] presses of the RESET button). A sixth (6th) attempt within this 15 minute period will lock out the boiler 

permanently. The boiler will only operate again after the electrical supply has been disconnected and reconnected.

Repeated Lockout Error conditions could indicate a serious error with the boiler or installation. Failure to contact a qualified service technician 

to troubleshoot the error could result in substantial property damage, serious personal injury, or death.

*Error is resettable remotely via HTP Tele-Diagnostic Service, HTP Remote Contractor.

The Cascade Master can display all faults generated by the cascade system, whether the boiler is the Master or a Follower.

Содержание EFTU Series

Страница 1: ...er birth defects or other reproductive harm The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe Drinking Water Act Section 1417 Heat Exchanger Bears the ASME H Stamp This document is provided in addition to other documentation and DOES NOT REPLACE the installation manual This document must only be used by a qualified in...

Страница 2: ...tream of all closely spaced tees 4 The minimum individual boiler pipe size of DHW piping should be diameter and CH piping should be 1 in diameter 5 Circulators are shown with isolation flanges The alternative is standard flanges with full port ball valves Purge valves can be used with circulator flanges as an alternative 6 Piping shown is Primary Secondary 7 Install a minimum of 12 diameters of st...

Страница 3: ...NCTION BOX BUS T B 120V TT2 120V OD 5V IN 120V TNK 120V SYS 120V TT1 120V PCB CONTROL PANEL RT DHW PUMP CH PUMP 120VAC JUNCTION BOX OD OD MASTER FOLLOWER RT FOLLOWER DOWNSTREAM INDIRECT FIRED WATER HEATER UPSTREAM INDIRECT FIRED WATER HEATER Piping for Models ELU 85WBN 120WBN 120WCN 150WCN NOTICE In this plumbing application parameter 25 1 6 needs to be adjusted to setting 1 This ensures the CH pu...

Страница 4: ...PUMP CH PUMP 120VAC JUNCTION BOX RT DHW PUMP CH PUMP 120VAC JUNCTION BOX RT OD OD MASTER FOLLOWER FOLLOWER DHW PUMP CH PUMP 120VAC JUNCTION BOX DOWNSTREAM INDIRECT FIRED WATER HEATER UPSTREAM INDIRECT FIRED WATER HEATER Piping for Models ELU 150WBN 199WBN 199WCN EFTU 85WBN 110WBN 150WBN 199WBN 110WCN 150WCN 199WCN NOTICE In this plumbing application parameter 25 1 6 needs to be adjusted to setting...

Страница 5: ...ishing Boilers as Master and Followers procedure Menu level 25 is not accessible unless 0 4 6 is set to b MAS Parameter Description Value Default Setting 0 4 6 Cascade Boiler Address Master boiler must be set to b MAS UNDEF undefined b SIN single boiler b MAS master boiler b FL1 Follower 1 boiler b FL2 Follower 2 b FL3 Follower 3 b FL4 Follower 4 b FL5 Follower 5 b FL6 Follower 6 b FL7 Follower 7 ...

Страница 6: ...er Menu Refer to parameter 5 2 5 and 6 2 5 for CH Zone 2 and 3 4 2 6 Minimum CH Temperature Setting Zone 1 TT1 68 122 F when 4 2 0 0 86 179 F when 4 2 0 1 80 4 2 0 0 120 4 2 0 1 Sets the minimum allowable boiler operating temperature for CH Zone 1 limiting Automatic Temperature Control and manual adjustment from the User Menu Refer to parameter 5 2 6 and 6 2 6 for CH Zones 2 and 3 25 1 6 System CH...

Страница 7: ...ting Power 120V for DHW and CH Circulators NOTE TheCHanddownstreamIWHcirculatorsMUSTBECONNECTED to the Master Boiler to ensure proper operation To connect power for the CH and DHW external pump at the boiler junction box 1 Shut off the power supply at the boiler and at the circuit breaker 2 Shut off the gas at the manual shutoff 3 Remove the boiler front cover 4 Disconnect the three clips and open...

Страница 8: ... allow Automatic CH Temperature Control or connect Master boiler to WiFi and use Internet Weather TNK Tank Sensor or Aquastat Connect to a tank sensor or Aquastat installed in a Downstream IWH heated by the entire cascade system and set via 25 2 2 Or installed in an Upstream IWH connected to the Master boiler and set via 2 2 8 NOTE The Master boiler cannot heat both a Downstream and an Upstream IW...

Страница 9: ...by Boiler Supply Sensor Master Homescreen 3 Boiler Supply Temperature This screen displays the current temperature read by the master boiler supply sensor 150oF is displayed below Figure 11 Master Homescreen 3 Boiler Off This screen displays if the master boiler is turned off with the ON OFF button Master Homescreen 4 Cascade Master Operating Power Level This screen displays the current operating ...

Страница 10: ...iler Operating Power Level This screen displays the current operating power level percentage of the follower boiler A power level of 40 is displayed below PL Denotes Boiler Power Level Current Power Level Percentage Figure 18 Follower Homescreen 3 Boiler Power Level Follower Homescreen 4 Indirect Water Heater Tank Temperature Aquastat Status of Upstream Local IWH This screen is only displayed on t...

Страница 11: ...0 Setpoint 16 Service 1 S W Changeover 17 Error History 2 Z3 Settings 18 Free Parameters 3 Z3 Diagnostics 42 BMS Parameters 7 Z3 Regulation parameters 0 General 8 Service Parameters 1 Analog Level Settings 0 Boiler Statistics 1 2 Diagnostics 1 Boiler Statistics 2 2 Boiler 3 Boiler Temperature 4 Storage 5 Service 6 Error History 7 Free parameters 8 Reset Factory Settings 9 Other 1 10 Other 2 11 HTP...

Страница 12: ...ctory Settings 9 Other 1 10 Other 2 11 Boiler Statistics 1 12 Boiler Statistics 2 13 Boiler 14 Boiler Temperature 15 Storage 16 Service 17 Error History 18 Free Parameters 19 20 28 29 31 32 33 34 47 53 Boiler Temperature Quick Access Menus PCB Direct Access to the Parameters 34 40 19 34 40 20 34 40 28 34 40 29 34 40 31 34 34 40 47 34 40 53 ERR Fault The display shows the last 10 errors with the co...

Страница 13: ...void short cycling ensure 25 0 4 is set to less than half of 25 0 5 setting Applicable only when parameter 25 0 2 0 25 0 5 Cascade Manager Max Turnover Level par 25 0 4 100 70 Sets the power level threshold where the next boiler is switched on Switches on if required power is 25 0 5 Switches off if required power is 25 0 5 25 0 3 Off logic only applicable if parameter 25 0 2 1 25 0 7 CH On Differe...

Страница 14: ... and CH will not operate simultaneously Priority switches between DHW and CH at an interval de fined by the CH DHW Shifting Priority Time parameter 25 0 8 first priority is DHW If 25 0 8 0 then DHW has priority indefinitely 1 Timed Concurrent Alternating DHW and CH operate simultaneously for the period defined by the CH DHW Shi fting Priority Time parameter 25 0 8 After the time elapses operation ...

Страница 15: ...LER 1 7 34 40 0 GENERAL 34 40 0 1 DHW Preheating 0 Disabled 1 Enabled 1 Enables disables DHW Comfort Function on WCN models not applicable to WBN models See par 25 2 1 34 40 1 FREE PARAMETER 34 40 1 9 DHW Flow Detection Device Type 0 Flow Switch 1 Flow Meter Varies Default 0 for TRX085 120 110C 150C Default 1 for TRX150 199 199C FTVN085 110 150 199 110C 150C 199C WCN models use a flow meter Not ap...

Страница 16: ...ring 34 40 5 3 DHW Switch Off Logic 0 anti scale stop at 144 F 1 7 F setting 0 34 40 5 4 DHW Post Purge and Pump Cycle 0 OFF 1 ON 1 OFF 30secondpost circulationand2minutepost ventilation or3minutepost circulationand5minutepost ventilation if the boiler temperature requires it ON When setting is ON time for post circulation is 3 minutes while the time for post ventilation is 5 minutes Default 0 for...

Страница 17: ...40 10 OTHERS 2 34 40 10 0 NOT USED 34 40 10 1 DHW Modulation Setpoint 68 179oF 179 Boiler target temperature during a DHW demand Not applicable for WCN models 34 40 10 2 DHW On Differential Temperature 0 36oF 0 Determines how much the DHW storage tank temperature can drop below target before initiating a DHW demand Only applicable when 2 2 8 1 34 40 10 3 Emergency Setpoint 68 179oF 113 Sets Follow...

Страница 18: ...xt maintenance 0 60 months 12 If enabled 8 5 1 1 a notification is made on the display and via the Tele diagnostic Service if applicable warning that it is time for maintenance 34 40 55 1 Enable Maintenance Warning 0 OFF 1 ON 0 34 40 55 2 Maintenance Warning Reset Reset OK Yes Esc No Resets Maintenance Advice and clears the Warning 34 40 55 4 SW Version Display Interface 34 40 55 5 SW Version Main...

Страница 19: ...address Press OK again 2 If above process does not work access parameter 0 4 6 and set the correct boiler address see Cascade Control Set Up Blocking Auto Reset EMERG Emergency Mode 1 The Follower has been disconnected from the BUS or no longer sees the Master on the BUS check the BUS connections See Wiring a Cascade System 2 The control has sensed a short circuit on the BUS connection Disconnect ...

Страница 20: ...LP 743 Rev 000 Rel 000 Date 8 25 20 20 Maintenance Notes ...

Отзывы: