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IV. Replacement UV Parts 

The 48W lamp in this system is rated for an effective lifespan of 9000 hours (12 months). They are designed for 
continuous running, not for intermittent operation. 

Lamp replacement | Every 12 Months  

 

Replace Quarts Sleeve and O-Rings | Every 2 years 

H7-90-Lamp 

 

48W HO UV Lamp to suit H7-90-AT 

H7-90-Thimble   

470mm x 23mm OD Quartz Domed End Thimble 

H7-90-OR 

 

23mm OD O-Rings

 

Replacement Ballast  

H7-90-PS 

 

HPF Electronic Ballast | 33W – 120W with Countdown Timer

 

Troubleshooting 

In order to maintain UV unit in optimum operation condition, if specific problems are detected during the routine 
inspection, refer to applicable maintenance instructions for recommended repair procedure.  

Problem 

Possible Cause(s) 

Solution 

Leaking from 

Chamber 

1. O-Rings Not Seated 

 

 
2. Knurled Nut too loose 

 

 

 

 
3. Damaged Thimble 

1. If there is any issue with the o-ring in the way they are 

seated this will need to be fixed. Remove the thimble 

and repeat steps 3 – 5 

2. If the nut is not tight enough, the o-rings will not have 

a good enough compression and will cause a leak. 

Slightly tighten up the nut until a watertight seal is 

achieved. It is better to tighten slightly at a time to 

prevent overtightening. 

3. If there is a crack or hole in the thimble, it will fill from 

the inside out. Turn off the water, carefully remove the 

thimble and replace with a new one. If the thimble 

releases and shards of glass, this chamber and 
downstream plumbing will need to be thoroughly 

checked and any glass removed before re-connection. 

High Water 

Temperature 

1. Low Flow Rate 

 
 

 

 

 

 
 

2. Oversized System 

1. If there are periods of low water usage or the water is 

allowed to stand for long periods of time, the water 
may be prone to heating up and may become 

lukewarm or hot in extreme cases. Generally, this only 

occurs on systems that have a short distance between 

the outlet and the point of use. Whole house systems 

have a larger length of cold plumbing pipes 
downstream. 

2. If the system is too large for the application it is likely 

that even with frequent water usage the water does not 

get a chance to cool down effectively. If there are 
significant fluctuations in usage or flow rates, it is good 

practise to instal a thermal relief valve sold separately 

on the outlet of the UV chamber which can bleed water 

from the chamber and keep temperatures below 56°C. 

Hot SS Chamber 

1. Low Usage 

1. As Above, if the water is allowed to stand for periods 

of time the chamber will heat up naturally. This is 

normal, however if the heating is excessive to the point 

where it is causing damage to the chamber or 
surrounding fixtures, a thermal relief valve should be 

fitted. 

Содержание H7-90-AT

Страница 1: ...d How Does It Work 4 IX Installation with other Systems 5 Installation Introduction 5 I Site Preparation 5 II System Installation 6 III Mounting 6 IV Installing Connections 6 V Filter Protection 6 Ultraviolet System Installation 7 I Thimble Quartz Tube Installation 7 II UV Lamp Installation 9 III Ballast Operation 10 Maintenance 12 I General Maintenance 12 II Lamp Replacement 12 III Thimble Quartz...

Страница 2: ...must be carried out by a qualified plumber or authorised technician The power supply should always be plugged directly into a surge protector Standard power supplies are NOT water proof and must be installed out of the elements to avoid water damage This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and kn...

Страница 3: ...ain power off unplug the electrical connection and then retrieve the unit if safe to do so Do not operate this unit if it has a damaged cord or plug if it is malfunctioning or if it has been dropped or been damaged in any manner Always disconnect the water supply and completely drain the water purifier if it will be subjected to temperatures below freezing for extended periods of time Overheating ...

Страница 4: ...riefly shut down for routine cleaning or during power interruptions where water could have passed through the system the aforementioned pipe disinfection procedure must be conducted again The UV system should be installed after a filter on the return line This helps ensure that the water is clear of debris and impurities that could inhibit the disinfection process and increase the risk of damage t...

Страница 5: ...re usually installed on Rainwater Systems to counteract the pH of acidic rainwater which usually causes green blue staining in the water or on fixtures The calcite filter is usually installed as stage 1 as it is a back washable media vessel followed by the Big Blue System Water Softener Water softeners are common on both mains water and also bore water installations For bore water installations it...

Страница 6: ...access for maintenance Also allow at least 500mm height clearance for the UV lamp installation maintenance The mounting location will require a 10A GPO within 1 5m from the left side of the system for the UV power supply If mounting on an uneven surface such as rough brick it is recommended to install a spacer behind the mounting holes so the unit is sitting slightly off the wall to allow easier a...

Страница 7: ...rt the glass thimble into the chamber from the top see picture right DO NOT DROP THE THIMBLE INSIDE THE CHAMBER AS IT WILL SHATTER 3 Allow equal parts of the thimble to be exposed from each end of the chamber and slide the O Rings over each end of the glass shown below Be careful not to drop the glass at this point Once the O rings are seated this will assist in holding the glass in place It is re...

Страница 8: ...tening the nuts because it is likely that the bottom nut has caused the thimble to shift off centre You will need to loosen off the bottom nut and push the glass back down before continuing with tightening If you experience issues with this please contact the distributor or manufacturer for assistance 7 When following the next commissioning steps take the time to check the chamber for leaks once i...

Страница 9: ... of the pins so they will only go into the power supply one way Ensure the connection is firm and plugged in all the way 4 Lower the lamp carefully down into the thimble until the lamp makes contact with the spring as shown to the right Then gently slide wiggle the white cap over the knurled nut 5 Connect the Green Yellow earth wire to the small nut per the below and finger tighten the nut over it...

Страница 10: ...tomof ballast power source as shown picture to the right The earth wire must be affixed securely WORKING CONDITIONS The Lamp and Ballast are working correctly when the Green LED Indicator Light shows Display Screen Press the SELECT button for 2 seconds to toggle between the Lamp Life Remaining Days Default Display Screen and the Total Running Days Ballast Operation Time Lamp Life Remaining Days De...

Страница 11: ...the button and the timer is successfully reset ERROR FAULT CONDITIONS Whilst it is usually the lamp that requires replacement please refer to the below guidance along with the Troubleshooting section of this guide to diagnose which element requires replacement LAMP FAILURE The Lamp has failed when the Red LED Indicator Light shows and or the system is alarming Note The Lamp Life will display 0 but...

Страница 12: ... Steps 2 to step 6 to reinstall new lamp 8 Reset the Ballast Timer per Ballast Operation Instructions Lamp Replacement Due III Thimble Quartz Tube Replacement 1 Turn off power 2 Shut off water supply to UV system via inlet and outlet valves 3 Drain the chamber 4 Follow lamp replacement steps above to remove UV lamp 5 Twist off nuts from reactor chamber 6 Remove O ring 7 Remove quartz sleeve and wi...

Страница 13: ...s a crack or hole in the thimble it will fill from the inside out Turn off the water carefully remove the thimble and replace with a new one If the thimble releases and shards of glass this chamber and downstream plumbing will need to be thoroughly checked and any glass removed before re connection High Water Temperature 1 Low Flow Rate 2 Oversized System 1 If there are periods of low water usage ...

Страница 14: ...mp is still working turn the power off for five minutes check connections and then turn it back on to see if the fault clears No Lights on Ballast 1 Ballast failure 2 interrupted power supply 1 in the event of a large surge it is possible that the ballast failed This can also occur from shorts and water ingress cheque for signs of a short around the lamp connexion end The ballast will need to be r...

Страница 15: ...ely 4 Have source water test for turbidity use cartridges with higher filtration precision Water appears milky 1 Caused by air in the water lines 1 Run water till air is purged Moisture inside the Quartz Sleeve 1 Quartz Sleeve is broken cracked or O ring not properly sealed 1 Visually inspect the Quartz Sleeve If broken or cracked replace thimble Re install the Thimble if the O rings are not prope...

Страница 16: ...ranty is given in lieu of all other express or implied warranties and manufacturer shall in no circumstance be held liable for damages consequential or otherwise or delays caused or faulty manufacturing except as excluded by law Warranties need to be approved by HPF to ensure the product was not incorrectly used installed or claimed False and incorrect claims will be pursued at HPF s discretion in...

Страница 17: ...ty claimafter 6 months from date of original invoice the discount will be 50 from the next purchase of a replacement UV lamp Pro Rata Warranty only applies for a single use within the pro rata period 12 months Pro Rata Warranty only applies to components purchased new at full list price or as part of an applicable UV system Due to a large range of factors cartridges for the filter system are not c...

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