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CodeMax

10. Preventive Maintenance, Lubrication,

Repairs, and Warranty

2) MOTOR — The motor is equipped with sealed bearings that require no lubrication.

3) CUTTER HEAD — The cutter head is equipped with precision ball bearings for years of

trouble free service and requires no lubrication. The cutter head swivel surface and plunger

angle holes should be given a light coat of LPS#3 or equivalent, once every four to six months.

4) BEARINGS AND SLIDING SURFACES — These are to be given a light coat of a light grease

at least every six months.

5) EXPOSED STEEL SURFACES — All remaining exposed steel shafts, cutters, etc., should be

sprayed with WD-40 or equivalent light oil at least every six months. Wipe off any excess.

6) CLEANING — Remove all brass chips, dirt, and grit from the surface of your machine daily,

with a soft bristle brush. Take particular care in keeping the jaw area clean and free of all

residue build-up.

7) CALIBRATING DEPTH FOR RESHARPENED CUTTERS — Sharpening cutters changes

the diameter; HPC, Inc. recommends replacing cutters instead of sharpening. The diameter of

a resharpened cutter is smaller and therefore will make cuts shallower (if no depth adjustment

is made). In order to maintain matched cutter diameters, all cutters for this machine must be

resharpened at the same time, and all diameters must be sharpened proportionately.

8) DRIVE BELT — The drive belt (CM-1083MA) was selected especially for this machine and

should give years of good service. If it becomes worn or broken and requires replacement, be

sure to install the new belt with the teeth outward.

Note: The drive belt is somewhat more noisy when it is made to “cross-over” as the cutter head

is swiveled to either the left or right angle when cutting Medeco

keys.

WARRANTY

— The CodeMax

Code Machine is fully warranted for one year from the

date of purchase, against factory defects in material and workmanship. Mail the Warranty Card

and a copy of your invoice immediately, to validate your warranty. Should your machine require

factory repairs, please contact the Key Machine Service Department before returning your machine.

During the one year warranty period, you will be billed for handling and shipping only.

HPC Key Machine Service Dept.

Tel: 800.323.3295 (USA & Canada)

Tel: 847.671.6280

Monday-Friday

8:00 - 3:30 Central Time

Содержание CodeMax

Страница 1: ...CodeMax 2013 HPC Inc Schiller Park IL 60176 USA www hpcworld com Computerized Code Cutting Machine No 1200MAX No 1200MAXAA 041013 36012_000_00 Exploded View Parts List Inside ...

Страница 2: ...l software and data is a work fully protected by the United States Copyright Laws Federal Law This manual or the internal software of the CodeMax may not be copied translated photocopied microfilmed or reproduced in any manner to be machine readable in any form in whole or in part without the express written consent of the copyright holder HPC Inc Schiller Park Illinois Copyright 2008 1 CodeMax ...

Страница 3: ...to identify a spare part needed Look For 1 2 3 4 5 Depth Space Data To view or download the current list of DSD numbers and the key cutting details for each one Look For Manuals and Exploded Views To view or download a PDF of the CodeMax Operation Manual Look For Features of the CodeMax To learn the features of CodeMax Version 10 Upgrades are available Look For Key Machine Accessories To see the a...

Страница 4: ...ptional equipment 26 3 3 7 Black Horseshoe Full End Tip Stop Gauging Using Jaw A or B 27 4 Key Cutting Methods 29 4 1 Stand Alone Key Cutting 30 4 1 1 30 4 1 2 Medeco Keys 32 4 1 3 After The Key Has Been Cut 35 4 1 4 Additional Notes 36 4 2 Computer Assisted Key Cutting 37 4 3 Micrometer Key Cutting 39 5 Recalibration Of The CodeMax 43 5 1 Electronic Calibration 43 5 1 1 Depth Instructions 44 5 1 ...

Страница 5: ...tures and operation of your CodeMax This machine is updated every year with new information and features Please complete and return the enclosed warranty registration card to ensure you receive notice of future updates We are confident your CodeMax will provide years of service for you If you have any questions or comments about this machine or any HPC products please contact us Thank you HPC Inc ...

Страница 6: ... CW 1011 CW 20FM HPC Cutter Wheel HPC Cutter Wheel CW 47MC CW 90MC Cutter Wrench Allen Wrench 5 64 Cutter Adjustment Wrench Red Tip Gauge WRENCH 3 WRENCH 2 WRENCH 1 CM 1054MA Horseshoe Tip Gauge DSD List CM 1054R CodeMax Update Restore CD MAX CD CodeMax CodeMax Manual 1200MAX MAN Serial Cable CABLE 25S ...

Страница 7: ...PC Cutter Wheel 1 CW 20FM HPC Cutter Wheel 1 CW 47MC HPC Cutter Wheel 1 CW 90MC HPC Cutter Wheel 1 WRENCH 1 Cutter Shaft Adjustment Wrench 1 WRENCH 3 Cutter Nut Wrench 1 WRENCH 2 Allen Wrench 5 64 inch 1 CM 1054R Black Horseshoe Tip Gauge 1 CM 1054MA Red Tip Gauge 1 MAX CD DSD List CodeMax Update and Restore CD 1 1200MAX MAN CodeMax Manual 1 Warranty Registration Card 1 CABLE 25S Serial Cable Code...

Страница 8: ... Switch 120VAC KM 1017 240VAC 9160 SW Shoulder Gauge CMB FG Cutter Nut CM 1039MA Cutter Wide Selection Available Wing Nut EGN 1 Keypad MAX 4 Eccentric Shaft CM 1041 Tip Gauge CM 1054MA Top Jaw CM 1056MA Bottom Jaw CM 1055MA Emergency Stop Button MAX 50 Pivot Arm CM 1024X Automatic Angler CodeMax ...

Страница 9: ... all of its functions Make sure that the power outlet that the CodeMax will attach to is properly wired i e grounded with correct hot and neutral leads If the outlet is not wired properly or power from the available outlet is not regular i e you experience frequent power brownouts the CodeMax may malfunction While the CodeMax contains an internal surge protector it is recommended that you also use...

Страница 10: ...CodeMax using the switch located at the left rear of the machine The display will read Emergency Stop Depressed Make sure there is nothing interfering with the pivot arm cutter wheel and motor Push the large red emergency stop button located at the front of the CodeMax until it pops out The CodeMax will go through a brief test routine to prepare itself for use The CodeMax display will read CodeMax...

Страница 11: ...otor and stop the pivot arm from traveling To reset the CodeMax after the machine freezes push the emergency stop button until it pops out and the machine will return to its Home Position Make the necessary adjustments e g put the shoulder gauge down or install the correct cutter or key blank and start the key cutting process again Note When the emergency stop button is pushed the CodeMax will cle...

Страница 12: ...per slope for special applications The CW 20FM cutter is a 76 degree cutter used for Sargent applications The CW 47MC is an 87 degree cutter used for certain automotive applications Flat steel cutters the Medeco cutter CW 1012 the Emhart cutter CW 1013 and the Assa Cutter CW 32MC are all optional cutter wheels that are available for use with the CodeMax Additionally the Medeco Commercial Jaw MJ 1 ...

Страница 13: ...nstalled for a clockwise rotation with the arrow facing the outside so it can be seen 1 Turn the CodeMax off 2 Hold the cutter shaft with the 1 2 inch end of WRENCH 1 3 Loosen the cutter shaft nut with the 3 4 inch WRENCH 3 by turning it clockwise left hand thread The cutter shaft is threaded with reverse left hand thread CodeMax ...

Страница 14: ...te Be sure the cutter is installed for a clockwise rotation with the arrow facing the outside so it can be seen 5 Hold the shaft with the 1 2 inch WRENCH 1 6 Install the nut turning counterclockwise onto the cutter shaft with the 3 4 inch wrench Do not overtighten the nut CodeMax ...

Страница 15: ...carefully calibrated We recommend using only HPC cutter wheels Eventually cutters become worn and should be replaced We do not recommend sharpening cutters The diameter of a resharpened In order to maintain matched cutter diameters all cutters for the CodeMax must be resharpened at the same time to account for material lost during this process cutter is smaller and will therefore make cuts shallow...

Страница 16: ...ers data and information about the corresponding jaws can be found on the DSD CD 3 1 Vise Jaws Jaws A B Standard Jaws CM 1056MA Installed Fig 1A Properly seated key in jaw A Fig 1B Properly seated key in jaw B Vise jaw A is used for all standard keys with the deepest cut no less than 142 inches see Fig 1A Jaw B is used for small keys that use cuts of such great depth that a lip on the jaw is provi...

Страница 17: ...2 cutter not MJ 1 The optional Jaw C is a specially milled CodeMax jaw It is required for holding the standard Medeco keys see Fig 3A Vise Jaw C is milled to fit and firmly nest into the Medeco commercial key grooves The proper and firm grip provided by Jaw C is necessary due to the extremely deep cuts used on Medeco keys Instructions for using Medeco s KeyMark Jaw are available from Medeco Gauge ...

Страница 18: ...re properly gauged by using the Red Tip Gauge CM 1054MA or the black Horseshoe Tip Gauge CM 1054R The bottoms of these tip gauges have several grooves allowing them to be held in different positions by a spring loaded ball bearing These tip gauges are pulled back to the first position where they are held within the base of the lower jaw Figs 5 6 safely out of the path of the cutting wheel See Figs...

Страница 19: ...n 2 Ford Right Leg Position 3 Ford Position 3 Best Left Leg same as 2 red Position 4 Ford Left Leg same as 3 red Note Red Tip Gauge should be pulled back to position 1 or removed when cutting shoulder gauged keys Remove Black Horseshoe Tip Gauge completely when gauging or cutting shoulder gauged keys or when gauging from positions 3 and 4 prior to cutting Positions 1 and 2 of Horseshoe Tip Gauge a...

Страница 20: ...cted by any damage incurred to the Shoulder Gauge Handle the Shoulder Gauge with care Damage to the Shoulder Gauge most often occurs when the gauge comes in contact with the cutter or when undue pressure is used when gauging against the key s shoulder Make sure to gently position the key blank against the Shoulder Gauge to avoid damage 2 Make sure the Tip Gauge if installed is out of the way The R...

Страница 21: ...r Gauge down before continuing Fig 4 Wing Nut and Top Jaw of vise removed to show top view of the Bottom Jaw only for key positioning 4 Make sure the key is lying flat against the back of the Bottom Jaw before tightening the Wing Nut 20 CodeMax ...

Страница 22: ... cuts can be significantly affected by any damage incurred to the Shoulder Gauge Handle the Shoulder Gauge with care Damage to the Shoulder Gauge most often occurs when the gauge comes in contact with the cutter or when undue pressure is used when gauging against the key s shoulder Make sure to gently position the key blank against the Shoulder Gauge to avoid damage 2 Make sure the Tip Gauge is co...

Страница 23: ...4 Tighten the Wing Nut and flip the Shoulder Gauge down before continuing 22 Wing Nut Shoulder Gauge in the Down Position CodeMax ...

Страница 24: ...r Gauge is lowered before continuing Fig 3 The Wing Nut and Top Jaw of the vise removed to show a top view of the Bottom Jaw only for key positioning and Tip Stop settings 3 Make sure the blank is lying flat on the ledge against the back of the Bottom Jaw before tightening the Wing Nut Note For Ford blanks DSD 34 the key blank grooving edge lies directly on the face of the jaw for ignition and tru...

Страница 25: ...rtain to pull the Tip Gauge to the rear position 1 before cutting 2 The key is gauged from the bottom stop not the tip 3 Be sure the key lies flat against the back edge of the Bottom Jaw before tightening the Wing Nut Fig 3 The Wing Nut and Top Jaw of the vise partially removed to show a top view of the Bottom Jaw only for key positioning and Tip Stop settings 24 Wing Nut Jaw A Red Tip Stop Red Ti...

Страница 26: ...ey touches the right leg of the Horseshoe Tip Stop Be sure the key lies flat against the back edge of the bottom jaw before tightening the wing nut Note Undue pressure against the right leg will cause the legs to spread resulting in inaccurately cut keys 4 Note the special holding on the key milling using Jaw B The key must be lying flat against the back ledge of the Bottom Jaw as shown CodeMax Po...

Страница 27: ...th the cutter or when undue pressure is used in gauging against the key s shoulder Make sure to gently position the key blank against the Shoulder Gauge to avoid damage 2 The jaw and key grooves nest into each other The Tip Gauge if installed is pulled back to the rear to position 1 Horseshoe Tip Gauge is removed Open Jaw C only enough to slide the key into position Be sure the key groove and jaw ...

Страница 28: ... Be sure the key lies flat against the back of the Bottom Jaw before tightening the Wing Nut Lower the Shoulder Gauge Note Undue pressure against the right leg will cause the legs to spread resulting in inaccurately cut keys Note On Ford blanks DSD s 35 and 261 the key blank grooving edge lies directly on the face of the key vise No riser blocks are used Position 2 Horseshoe Tip Gauge CodeMax ...

Страница 29: ...identify a spare part needed Look For 1 2 3 4 5 Depth Space Data To view or download the current list of DSD numbers and the key cutting details for each one Look For Manuals and Instructions To view or download a PDF of the CodeMax Operation Manual Look For Features of the CodeMax To learn the features of CodeMax Version 10 Upgrades are available Look For Key Machine Accessories To see the access...

Страница 30: ...of the CodeMax 2 Computer assisted key cutting using a computer loaded with HPC software connected to the CodeMax via a serial cable No Cable 25S attached to the back of the CodeMax 3 Micrometer key cutting using space and depth information manually inputted into the CodeMax 29 CodeMax ...

Страница 31: ...ssing CLEAR The CodeMax displays the name of the selected manufacturer and displays the correct gauging point For example the Schlage display will read Use Shoulder Stop as Gauge Insert and gauge the key accordingly refer to Section 3 Key Gauging for details The display then indicates Enter Bitting Enter the bitting desired starting with the cut closest to the bow For this example we will make the...

Страница 32: ...the rate of speed at which the pivot arm approaches the cutter This is particularly useful when dealing with hardened keys and wanting to cut them at a slower rate 6 In the case of Double Sided Different keys after cutting the first side press ENTER to autoload the next DSD Number associated with the manufacturer chosen If cutting a single sided key or if the second side is the same as the first p...

Страница 33: ...aking sure it is properly seated before proceeding to the next cut 4 Once the Cutter Head is properly positioned press Enter to begin the next cut Cutting Medeco Standard Keys Medeco Standard keys have an angle Left Right or Center associated with each cut On the standard model CodeMax use DSD Number 51 The machine will pause after each cut and prompt you to rotate the cutter head as needed For th...

Страница 34: ...ORE cut For example a key that reads D4 3B M5 D2 3K S2 aft fore aft aft fore aft On the standard model CodeMax it is entered as 043005023002 The machine will pause at each position and prompt you to rotate the cutter head as needed On the Automatic Angler model use DSD Number 3076 The bitting screen will display 12 spaces to accommodate both the angle and the position The position is designated by...

Страница 35: ...R2 number 2 depth in the Aft position with a Right angle C4 number 4 depth in the Aft position with a Center or no angle 3L number 3 depth in the Fore position with a Left angle R2 number 2 depth in the Aft position with a Right angle 3L number 3 depth in the Fore position with a Left angle ...

Страница 36: ...w bitting using the same DSD 4 Press ENTER to autoload the next DSD number associated with a Double Sided Different key If no autoload specifications are present the CodeMax will return to the main screen 5 Press CLEAR until you reach the main screen NOTE At all screens you may press CLEAR to return to the previous screen 35 CodeMax 3 Press CLEAR twice to enter a different DSD number ...

Страница 37: ...ere the shoulders are not symmetrical such as some VW keys always cut the shoulder gauged side of the key first then press ENTER to cut the plain side 4 Because most double sided keys are gauged by placing an uncut blade against the procedure is to cut the first side on the and then cut both sides of another blank in a duplicator using the code cut 5 At all screens you may press CLEAR to return to...

Страница 38: ...dapters available at most computer stores A single bitting may be downloaded from CodeSource or KeyTrail to the CodeMax or as many as 250 different bittings from MasterKing may be downloaded for master key systems To download data from the computer make sure the CodeMax is in a clear condition The display will read Follow the instructions for each software program to send data to the CodeMax The c...

Страница 39: ...W to move forward through the key bittings 3 Press 2 UP ARROW to move backward through the key bittings 4 Press HOME 7 to change functions For example this feature may be used to temporarily stop cutting keys for a master key system so that one or more keys not in the master key system may be cut To return to the original function press ENTER then press HOME 7 The CodeMax will resume from the poin...

Страница 40: ...ress A B or C to signify which jaw will be used For our example press A The display changes to Press A or B to indicate the use of inches or millimeters for space and depth measurements For this example press A for inches The CodeMax advances to the main micrometer screen and the display shows 39 Micrometer Key Cutting Function Enter DSD Number Choose A for In B for mm Space 0 000 In Depth 0 000 I...

Страница 41: ...om this point You must indicate that the first cut is to be measured from the shoulder of the key to the right Press 8 The following display appears The arrow to the right of the spacing display line confirms that the first cut is to be to the right of the shoulder of the key After setting the direction set the spacing value from the shoulder to the first cut For our example the value is 231 so pr...

Страница 42: ...ress Home 7 to ready the machine for the next cut Review Of Micrometer Key Cutting Procedures Let s quickly review the basic steps required 1 Press 8 2 Set spacing numbers from shoulder to first cut then press enter 3 Press start to activate spacing stepper motor 4 Press 2 up arrow 5 Enter depth numbers 6 Press start for the CodeMax to make the cut 7 Repeat steps 1 2 and 3 if the cut has to be wid...

Страница 43: ...does not move laterally Only the carriage holding the key blank moves To position the cutter to the right of the shoulder at a designated spacing the carriage moves to the left Do not let this confuse you as you watch movements for spacings Next indicate the direction and depth of the cut For our example press 2 up arrow to set the direction the carriage moves up to the cutter then press 2 4 and 5...

Страница 44: ...Specific Depth adjustments can be performed using the CodeMax keypad and stored in the CodeMax CPU board These adjustments can be used to offset normal wear and tear on the machine or after replacing or sharpening cutters DSD Specific adjustments allow you to make minor depth adjustments to accommodate worn locks or keys or special applications 43 CodeMax ...

Страница 45: ...tments on the CodeMax start with the LOAD button Press LOAD Enter CC and press the ENTER button Choose between Inches and Metric A for Inches and B for Metric Choose A for in B for mm Choose Depth or Space adjustment A for Depths and B for Space Use A for Depth B for Space If Depths were chosen the screen will read Depth Adjustment 0 000 In 44 CodeMax ...

Страница 46: ...ens or B to return to the Depth Adjustment screen Confirm 0 000 In A Yes B No Depth Adjustment Confirmation Screen will flash twice indicating the adjustment has been saved The CodeMax now returns to the Main menu and is ready to use Although the adjustment will not be shown next time you access machine adjustments CodeMax saves the adjustment in memory even after power has been turned off 45 Code...

Страница 47: ...nter CC and press the ENTER button Choose between Inches and Metric A for Inches and B for Metric Choose A for in B for mm Choose Depth or Space adjustment A for Depths and B for Space Use A for Depth B for Space If Space was chosen Space Adjustment will flash twice and bring you to the next screen You can choose A for Shoulder adjustment and B for Black Tip Stop adjustment Use A Shoulder B Black ...

Страница 48: ... Use the ENTER button when you are done Confirm 000 A Yes B NO auto enter No returns to adjust screen Space Adjustment FLASH for 1 second Saved 000 Press A to proceed out of the Adjustment screens or B to return to the Space adjustment screen Space Adjustment Confirmation Screen will flash the adjustment and that it has been saved The CodeMax now clears and reinitializes completing the Space adjus...

Страница 49: ...dd ADJ on the top line of the display Ready ADJ 52354 This DSD can be used as is or adjusted again After hitting LOAD the following message will be on the screen Depth Adjustment 0 000 In Any previous adjustments will be displayed here Use the Up Arrow 2 keypad button or the Down Arrow C button to change the Depths The display will show how much of an adjustment you are making Use the ENTER button...

Страница 50: ...00 In A Yes B No Depth Adjustment Confirmation Screen will flash twice indicating the adjustment has been saved You will now return to the Ready ADJ screen and cut your key with the new adjustment As long as the adjustment is stored all keys cut with this DSD will be offset by the selected amount 49 CodeMax ...

Страница 51: ...mputer positions the correct lateral alignment when using factory cutters The need to readjust the space is rare and should be attempted only after the more common causes for miscut keys have been eliminated Remember when originating a key by code quite often code numbers are misread Locks can sometimes be coded incorrectly when they are new and code books occasionally have typographical errors Al...

Страница 52: ...Data number 5 Enter in all 1 cuts for the depths Then press Enter to accept and then press Start to begin the cutting process 6 The CodeMax will start to travel laterally towards the key When the machine travels to the first cut closest to the tip and the key begins traveling towards the cutter making depth cut push the emergency stop button 7 Check to see if the cutter is in the center of the cut...

Страница 53: ... of the cut is directly opposite the flat of the cutter see Fig 2 With the cutter aligned opposite the cut retighten the set screws see Fig 3 10 Release the Emergency Stop Button The Pivot Arm will return to the home position Note You may have to recalibrate the Shoulder Gauge after recalibrating the Tip Gauge 52 CodeMax ...

Страница 54: ...the CodeMax 4 Select and enter the proper DSD number 5 Enter all 1 cuts for the depths Then press Enter to accept and then Start to begin the cutting process 6 The CodeMax will start to travel laterally towards the key When the machine travels to the first cut closest to the tip and the key begins traveling towards the cutter making the depth cut push the Emergency Stop Button 7 Check to see if th...

Страница 55: ... and bottom of the Pivot Arm CM 1024X see Fig 2 9 With a small rawhide or plastic mallet lightly tap the inside of the Pivot Arm to move the cutter closer to the top of the key while centering the cutter flat with the pin seat see Fig 3 10 Release the Emergency Stop Button The Pivot Arm will return to the Home position Note You may have to recalibrate the Shoulder Gauge after recalibrating the Tip...

Страница 56: ...mber 5 Enter in a 1 cut for the depth Then press Enter to accept and press START to begin the cutting process 6 The Pivot Arm will start to travel laterally towards the key When the Pivot Arm travels to the first cut closest to the shoulder and the key begins traveling towards the cutter making the depth cut push the Emergency Stop Button 7 Loosen the key in the jaw Slide the key to your right unt...

Страница 57: ...it loose by simultaneously swinging the Shoulder Gauge and rotating the Turn Bar see Fig 1 10 Swing the key Shoulder Gauge down to release the Turn Bar Then firmly gripping the right end of the Turn Bar so that it remains stationary swing the key Shoulder Gauge up against the key The Shoulder Gauge should be just touching the shoulder of the key Now without rotating the Turn Bar anymore tighten th...

Страница 58: ...towards the key When the Pivot Arm travels to the first cut closest to the shoulder and the key begins traveling towards the cutter making the depth cut push the Emergency Stop Button 7 Loosen the key in the vise Slide the key to the left to line up the cutter flat opposite the pin seat Tighten the key in the jaw 8 Release the Emergency Stop Button to allow the machine to return to the Home positi...

Страница 59: ...mains stationary swing the key Shoulder Gauge up against the key Rotate the Turn Bar to the desired position and hold it there The Shoulder Gauge should just touch the shoulder of the key see Fig 2 Now without rotating the Turn Bar any more tighten the set screw that holds the Turn Bar 58 CodeMax Rotate Turn Bar Swing Shoulder Gauge ...

Страница 60: ... jaw 2 Turn the CodeMax on 3 Select and enter the proper DSD number e g 60 for Schlage Large Pin 4 Enter the depths press Enter to accept and press Start to begin the key cutting operation 5 After the key has been cut use a micrometer or caliper to measure the depth cut and compare it against the Depth and Spacing specifications chosen in step 3 above If the reading of the micrometer is the same a...

Страница 61: ...ne Services Program name Update exe To start double click the desktop shortcut CodeMax Update or click Start Program files HPCSoft and CodeMax Update or in My Computer open your C drive open the Program Files folder open the HPCSoft folder open the CodeMax Update folder double click Update exe application Make sure your serial cable is connected to the back of the CodeMax To update your CodeMax cl...

Страница 62: ...If this does not clear the jam consult factory assistance Problem Keys are not being cut accurately Solution Check three possibilities Either your cutter wheel is dull or not the proper diameter the machine is out of adjustment or the cutter belt is loose Attempt to cut the key utilizing the micrometer function If the keys cut utilizing the micrometer function are also not accurate the machine pro...

Страница 63: ... cutting on the CodeMax or any other machine Jaw Type Denoted by the letters A B or C Indicates the proper jaw used for cutting a specific key Plain Side The flat side of the key which faces towards the cutter when properly positioned for cutting the gauging point for this type of key is referred to as a Left Side Jaw Gauge Series A set of numbers within a given range which refers to a key code nu...

Страница 64: ...g Tip Gauge Used to gauge keys with no shoulders Refer to section 3 3 Widen Cut On keys such as Kwikset Weiser Volkswagen etc the x axis or spacing often needs to be widened more than the standard cutter wheel allows In this manual this is usually referred to as general widening or specific widening This is a function that is specified by the manufacturer and performed automatically by the CodeMax...

Страница 65: ...M 50108 7 Set Screw CM 50110 8 Bottom Jaw factory installation recommended CM 1055MA 9 Tip Stop CM 1054MA 10 Spring CM 1090MA 11 Set Screw CM 50139 12 Eccentric Shaft CM 1041 13 Set Screw CM 50109 14 Set Screw CM 50112 15 16 Turn Bar Shoulder Gauge CMB FG 17 Retaining Ring CM 50105 18 2 56 Screw MAX 92 19 Shoulder Gauge Wire Assembly MAX 90 20 Shoulder Gauge Micro Switch Bracket MAX 91 21 6 32 Set...

Страница 66: ...65 CodeMax CodeMax Pivot Arm with Safety Switch Assembly ...

Страница 67: ...Nut CM 50157 16 Screw CM 50167 17 Motor CM 1080MA 18 Pivot Pin CM 1043 19 Washer CM 50100 20 Power Cord MAX 34 21 Screw MAX 35 22 Plunger U Bracket MAX 43 23 Display Board Wire Assembly MAX 44 24 Screw 8 32 x 1 4 MAX 46 25 Gasket MAX 47 26 Rubber Bumper CM 50133MA 27 Screw CM 50134 28 Amp Fuse MAX 78 29 Washer CM 50167 1 30 Motor Support CM 50186 31 Motor Support Screws 2 CM 50188 Circuit Connecti...

Страница 68: ...67 CodeMax 2 CodeMax Primary Assembly and Circuit Connections ...

Страница 69: ...arpening The diameter of a resharpened cutter is smaller and therefore will make cuts shallower if no depth adjustment is made In order to maintain matched cutter diameters all cutters for this machine must be resharpened at the same time and all diameters must be sharpened proportionately 8 DRIVE BELT The drive belt CM 1083MA was selected especially for this machine and should give years of good ...

Страница 70: ...on the outside of the box All machines must be shipped prepaid Collect shipments will not be accepted Our shipping address is HPC Inc Attn Service Center 3999 N 25th Avenue Schiller Park IL 60176 USA REPAIR CHARGES ESTIMATES Upon receipt and evaluation of your machine our technicians will provide a written estimate by fax of the repair charges Some problems may be detected only while the repair wo...

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