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Technical information

Installation instructions

This appliance is

only suitable for

operation with

heating oil EL

(low sulphur)

4 213 784 / 00 - 02/15

Hoval products must be installed and commissioned

only by appropriately qualified experts. These instruc

tions are intended exclusively for the

specialist

. Elec

trical installations may only be carried out by a qualified

electrician.

The 41-UltraOil

heating boiler is suitable for and ap

proved as a heating unit for hot-water systems with

permitted flow temperatures up to 90 °C

. It is desig

ned primarily for closed circuits, but is equally suitable

for installation in open circuits.

see point 3.2

UltraOil

(16-35)

Oil condensing boiler

These instructions are applicable to the

following types:

Rated output levels at 40/30 ºC

41-UltraOil

(16)

41-UltraOil

(20)

41-UltraOil

(25)

41-UltraOil

(35)

with TopTronic

E controller

Содержание 41-UltraOil 16

Страница 1: ...tallations may only be carried out by a qualified electrician The 41 UltraOil heating boiler is suitable for and ap proved as a heating unit for hot water systems with permitted flow temperatures up t...

Страница 2: ...UltraOil 16 35 17 3 4 Space requirement UltraOil 16 35 18 4 Installation 4 1 Boiler room requirements 19 4 2 Flue gas connection and chimney 19 4 2 1 Project planning instructions 19 4 3 Example of a...

Страница 3: ...e test 30 6 3 1 Preparations for cleaning the boiler and burner 30 6 3 2 Re assembling the boiler 30 6 3 3 Cleaning the combustion chamber and the aluFer pipes 32 6 4 Servicing the neutralisation inst...

Страница 4: ...n and the formation of scale in hot water systems DIN 57 116 VDI 0116 Electrical equipment in combus tion systems VDE regulations Austria Norm B 8130 Open hot water systems safety instal lations Norm...

Страница 5: ...agonal nuts Fig 01 Using a spirit level set the boiler in longitudinal and trans verse direction and position it with a slight forward tilt This is done by adjusting the nuts on the boiler feet After...

Страница 6: ...front and when it reaches the stop turn it through 15 so that the projection hangs under the screw head Fig 05 Fig 05 Screw head Fig 06 6 Fix the burner in position by tightening the screw 3 Fig 03 F...

Страница 7: ...lands 5 The burner must be connected to the boiler with the standard plug in connection The burner cable must be shortened so that the plug in connection has to be parted to swing out the burner 4 5 C...

Страница 8: ...densate discharge into lower drain line Drain optionally on the left or right side Fig 09 Possibility 2 see chapter 2 5 Execution with Neutralisation box For condensate discharge in lower drain line i...

Страница 9: ...condensate tray 4 and tigh ten securely connection must be sealed 4 Slide the siphon support 3a under the siphon 2 3 5 5a 4 3a Fig 14 5 Fit drain 5 on siphon 3 and lead it outwards optio nally left o...

Страница 10: ...towards the front 2 2a 3 Fig 16 3 Remove base plate 3 Fig 16 Lift base plate straight upwards and remove 4 Fit rear cover 4 Fig 17 of the neutralisation box 5 Fit jubilee clip 5 approx 20mm from the...

Страница 11: ...Fig 16 and front cover 2a 10 Fig 21 Before commissioning the neutralisation box must be filled with water in order to prevent flue gas leakage The condensate drain must be made of corrosion resistant...

Страница 12: ...Fig 24 and distribute evenly neutralisation granulate front 2 Fig 24 3 Remove front cover 2a Fig 25 Release lateral lo cking bolt 2 turn approx to the left and pull out as far as the stop Lift the fr...

Страница 13: ...28 7 Fig 28 9 Slightly loosen the jubilee clip 8 Fig 29 and push it upwards Firmly tighten the jubilee clip connection must be sealed 8 Fig 29 10 Fill the neutralisation box with water 11 Fit the fron...

Страница 14: ...2 8 Fitting the flue gas silencer Option The silencer must be installed vertically The maximum permissible angle of incli nation is 45 Fig 31 14 4 213 784 00 ASSEMBLY...

Страница 15: ...irectives standards We hereby declare that the product described as an in dividual unit complies with the standards guidelines and technical specifications listed Directives 92 42 EG Efficiency direct...

Страница 16: ...Boiler water capacity litres 66 63 68 65 Boiler gas volume m3 0 034 0 035 0 046 0 076 Insulation thickness boiler body mm 80 80 80 80 Weight incl casing burner kg 140 145 157 164 Weight of transport k...

Страница 17: ...safety flow R1 2 Low temperature return R1 3 High temperature return R1 4 Flue gas outlet DN80 5 Control panel 6 Condensate drain left or right incl siphon DN25 and 2 m PVC continuous flow tube inner...

Страница 18: ...serviceposition vorne Kesselreini gung von rechts A optimum 300 mm Burner service position left boiler cleaning from the front A minimum gap of 160 mm is required to the right of the boiler without fi...

Страница 19: ...fitted an appropriate allowance must be added so that the free cross section area reaches the amount given above 4 2 Flue gas connection and chimney 4 2 1 Project planning instructions The flue gas mu...

Страница 20: ...g must be observed Hoval UltraOil must only be operated with heating oil EL low sulphur with sulphur content 50 ppm 0 005 It is recommended that you clean the oil tank before refilling it A residual a...

Страница 21: ...e plant must be observed Do not reach into the marked area Fig 37 when folding out the switch control box Danger of cuts and pinching in the area of the trim strip A Wear gloves Grip the switch contro...

Страница 22: ...cause in terference may be connected nor may it be possible to connect such equipment Fuse Boiler room emergency switch Heat generator Boiler room lighting and pwer sockets must be in a separate circ...

Страница 23: ...n flow 30 C 70 80 90 100 30 40 50 60 70 14 16 18 20 C kW 70 80 90 100 30 40 50 60 70 14 16 18 20 C kW UltraOil 25 Flow 80 C return flow 60 C Flow 40 C return flow 30 C 70 80 90 100 30 40 50 60 70 15 1...

Страница 24: ...fore unnecessary Regarding the di scharge of condensate the local regulations and the ATV Sewage Engineering Associati on data sheet must be observed 4 9 Setting the temperature regulators Basic setti...

Страница 25: ...between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water For a plant using Hoval boilers untreated drinking water is generally best suited as heating medium i e as fill...

Страница 26: ...the system must be explained in detail to the operator Before commissioning the neutralisation box where fitted must be filled with water 5 5 Oil burner Setting the burner must also be carried out by...

Страница 27: ...vin per day falling Activate screed function 04 060 1 ON Start and stop screed drying CAUTION The graphic table shows the factory settings The time profile and the maximum flow temperature must be dis...

Страница 28: ...active function phase the ACT temperature as well as the remaining run time Logging Please cut out the log and attach it to the controller during active screed function The time profile and the maxim...

Страница 29: ...uired Emission metering Setting at Home screen Main menu page 1 Emission i For detailed information see operating instruc tions Emission chapter i Power limitation with 2 stage burner 0 to 50 1st stag...

Страница 30: ...ply circuits must be switched off before accessing the termi nals Remove absorber hood 1 Fig 41 To do this release lateral locking bolts 2 turn approx turn to the left and pull out as far as the stop...

Страница 31: ...1 2 3 4 5 Fig 41 10 9 6 10 8 6 7 Mount hose for wet cleaning Design with condensate discharge Design with neutralisation box if fitted Fig 42 Fig 43 8a 31 4 213 784 00 MAINTENANCE...

Страница 32: ...Hoval Art No 6022 844 Before removing the drain hose all dirt particles must be adequately rinsed out of the condensate drip tray Do not use wire brushes or any sharp objects for cleaning Ensure that...

Страница 33: ...in control switch to 0 Remove the front cover Undo the bolts and withdraw the neutralisation box Remove the neutralisation granules and any deposits from the neutralisation box Any remaining neutralis...

Страница 34: ...must first be unlocked on the safety temperature limiter then on the control panel 1 STL reset Open the terminal box according to chapter 4 5 Unscrew the protective cap Reset the STL Fig 44 2 Reset o...

Страница 35: ...35 4 213 784 00...

Страница 36: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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