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HOTSY •  900-1400 •  9.803-325.0-B  OPERATOR MANUAL • GAS FIRED

13

 

 PRESSURE W

ASHER 

OPERA

TOR’S MANU

AL

  

INSTALLATION INSTRUCTIONS

Getting Started:

IMPORTANT:

 Proper installation will assure satisfac-

tory performance, longer service life and lower main

-

tenance costs.

Location:

The location should protect machine from damaging en-

vironmental conditions, such as wind, rain and freezing.

  1. The machine should be run on a level surface 

where it is not readily influenced by outside sources 

such as strong winds, freezing temperatures, rain, 

etc. The machine should be located considering 
accessibility for the replacing of components and 

the refilling of detergents, adjustments and main

-

tenance. Normal precautions should be taken by 
the operator of the machine to prevent excess 
moisture from reaching the machine.

  2. It is recommended that a partition be made be-

tween the wash area and machine to prevent direct 
spray from the spray gun from coming in contact 
with the machine. Excess moisture reaching the 
power unit or electrical controls will reduce the 
machine’s life and may cause electrical shorts.

  3.  During  installation  of  the  machine,  beware  of 

poorly ventilated locations or areas where exhaust 
fans may cause an insufficient supply of oxygen. 
Sufficient combustion can only be obtained when 
there is a sufficient supply of oxygen available for 
the amount of fuel being burned. If it is necessary 

to  install  a  machine  in  a  poorly  ventilated  area, 

outside fresh air may have to be piped to the burner 
and a fan installed to bring the air into the area.  

  4.   Do not locate near any combustible material. Keep 

all flammable material at least 20 feet away.

    Allow enough space for servicing the machine.
    Local code will require certain distances from floor 

and walls. (Two feet away should be adequate).

WARNING: Avoid small areas or near exhaust fans. 

Gas Codes:

Confer with local gas company and with proper mu-
nicipal officials regarding any specific code or regula-
tions governing the installation. The installation must 

conform to local codes (U.S., ANSI Z223.1/NFPA54 
National Fuel Gas Code;  Canada, CAN 1-B149 Instal

-

lation Code).

Electrical:

The  machine,  when  installed,  must  be  electrically 

grounded in accordance to local codes. Check for 

proper power supply using a volt meter; check the se

-

rial plate for the correct requirements.

Gas Piping:

This machine shall be rigidly connected to the gas pip-
ing outlet and equipped with external manual shut-off 

valves adjacent to such machine. All gas piping shall be 
approved and installed in accordance with the Uniform 

Mechanical Code.

Install a gas union in the gas line adjacent to and up

-

stream from the control manifold and downstream from 
the manual main shut-off valve. A 1/8" NPT plugged 
tapping accessible for test gauge connection shall be 
installed immediately upstream of the gas supply con-
nection for the purpose of determining the gas supply 

pressure to the burner, and to prevent damage to gas 

valve.
If a manual gas shut off valve is not in the gas supply 
line within six feet of the machine and in an accessible 

location, one shall be installed.

Figure 1: Union Location

Union Connection

The  following  pipe  sizes  are  just  recommendations. 

Always consult a local plumber and venting contrac-
tor for local codes and regulations during installation.

Pipe Sizing Chart for Natural Gas

The following chart is based on gas pressure in the 

range 0-0.5 psi, specific gravity of 0.6 and pressure 

loss of 0.5" W.C. Numbers are for straight schedule 

40 pipe; fittings further reduce capacity. For example, 
in 1" size, an elbow is equivalent to about 2.6 feet of 

pipe and a tee is equivalent to about 5.2 feet of pipe.

Maximum capacity of pipe in cubic feet/hr of natural gas 

(Multiply values by 1000 to get nominal BTU/hr capacity.

98033250-10

Manual Shut-Off Valve

(Dealer Supplied)

Gas Valve

Union

Burner

Содержание 1400 GAS-FIRED SERIES

Страница 1: ...rol knob If knob will not push in or turn by hand call a serv ice tech nicia n Usin g force or attem pting repa ir may resu lt in a or expl osio n Sho uld pilot outa ge occu r turn cont rol knob to OFF posi tion Wait 5 minu tes befo re relig hting Do not use this equi pme nt if any part has been unde r wate r Imm edia tely call a serv ice tech nicia n to insp ect for repa ir El equi po debe ser in...

Страница 2: ......

Страница 3: ... 17 18 Shutdown Instructions 19 Storage 19 Maintenance 20 Troubleshooting 21 25 Warranty WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any...

Страница 4: ...t 550 Lbs Shipping Weight 610 Lbs Exhaust Stack Size 8 Machine Dimensions Length 47 5 Width 21 Height 51 1 109 697 0 944P SPECIFICATIONS Pump Volume At Pump Head 4 0 GPM 234 GPH Pump Pressure At Pump Head 2000 PSI Burner Type LP Gas Fired 360 997 BTU Hr Motor Hp 5 0 Machine Voltage 230VAC 60Hz 3Ph Total Machine Amperage 16 Amps Machine Weight 545 Lbs Shipping Weight 605 Lbs Exhaust Stack Size 8 Ma...

Страница 5: ...5 Lbs Shipping Weight 605 Lbs Exhaust Stack Size 8 Machine Dimensions Length 47 5 Width 21 Height 51 1 109 948 0 921P SPECIFICATIONS Pump Volume At Pump Head 4 0 GPM 234 GPH Pump Pressure At Pump Head 2300 PSI Burner Type LP Gas Fired 360 997 BTU Hr Motor Hp 6 2 Machine Voltage 208VAC 60Hz 1Ph Total Machine Amperage 28 Amps Machine Weight 560 Lbs Shipping Weight 620 Lbs Exhaust Stack Size 8 Machin...

Страница 6: ... Lbs Shipping Weight 655 Lbs Exhaust Stack Size 8 Machine Dimensions Length 47 5 Width 21 Height 51 1 109 708 0 1455P SPECIFICATIONS Pump Volume At Pump Head 4 0 GPM 234 GPH Pump Pressure At Pump Head 3000 PSI Burner Type LP Gas Fired 360 997 BTU Hr Motor Hp 7 5 Machine Voltage 460VAC 60Hz 3Ph Total Machine Amperage 12 Amps Machine Weight 605 Lbs Shipping Weight 665 Lbs Exhaust Stack Size 8 Machin...

Страница 7: ...Weight Lbs Shipping Weight Lbs Exhaust Stack Size 8 Machine Dimensions Length 47 5 Width 21 Height 51 1 109 711 0 1473P SPECIFICATIONS Pump Volume At Pump Head 5 GPM 300 GPH Pump Pressure At Pump Head 3000 PSI Burner Type LP Gas Fired 378 617 BTU Hr Motor Hp 10 HP Machine Voltage 230VAC 60Hz 1Ph Total Machine Amperage 42 Amps Machine Weight 617 Lbs Shipping Weight 677 Lbs Exhaust Stack Size 8 Mach...

Страница 8: ...ly Be thoroughly familiar with the controls 3 Stay alert watch what you are doing 4 Use only your hand to push in or turn the gas control knob Never use a tool If the knob will not push in or turn by hand don t try to repair it call a qualified service technician READ OPERATOR S MANUAL THOROUGHLY PRIOR TO USE 5 All installations must comply with local codes Contact your electrician plumber utility...

Страница 9: ... damage Keep clear of nozzle Use caution when op erating Do not direct discharge stream at people or severe injury or death will result WARNING PROTECT FROM FREEZING WARNING Protect machine from freezing 13 To keep machine in best operating conditions it is importantyouprotectmachine fromfreezing Failuretoprotect machine from freezing couldcausemalfunctionofthe machine and result in death serious ...

Страница 10: ...ne on non combustible flooring 24 Do not allow acids caustic or abrasive fluids to pass through the pump 25 Never run pump dry or leave spray gun closed longer than 3 minutes WARNING If connection is made to potable water supply a back flow device must be provided 26 Exhaust gases should not be vented into a wall a ceiling or a concealed space of a building A draft diverter must be installed to pr...

Страница 11: ... la mai n app eler un tech nicie n Forc er ou ess aye r de répa rer peu t cau ser un feu ou une exp losio n Si le pilo te s ét eint tour ner la sou pap e de con trôle en pos ition OFF Atte ndre 5 min utes ava nt de réal lum er Ne pas utilis er cet équ ipem ent si une part ie a été imm ergé e dan s l ea u App eler un tech nicie n pou r insp ecte r celu i ci 8 9 00 99 0 0 CHAUD G RO U N D G RO U N D...

Страница 12: ...llet Parts Included Pressure Washer Pressure Hose Wand Parts Box Containing Pressure Nozzles 3 ea Trigger Gun Operating Instructions and Parts Manual Tools Required 10 Adjustable Crescent Wrenches 2 ea Blade Screwdriver Pressure Hose Wand and Wand Holder 1 Use teflon tape on plumbing connections to prevent leakage 2 Install pressure hose on machine as shown 3 Assemble wand components as shown Conn...

Страница 13: ... near exhaust fans Gas Codes Confer with local gas company and with proper mu nicipal officials regarding any specific code or regula tions governing the installation The installation must conform to local codes U S ANSI Z223 1 NFPA54 National Fuel Gas Code Canada CAN 1 B149 Instal lation Code Electrical The machine when installed must be electrically grounded in accordance to local codes Check fo...

Страница 14: ... from the first stage regulator This helps the second stage regulator to maintain appliance pressure at a nearly constant 11 W C Filling the LP Gas Container Only qualified persons should fill your LP gas containers CAUTION Overfilling is hazardous DO NOT allow your LP gas container to be overfilled Stop filling when liquid appears at the fixed level gauge Bleed off excess propane in a safe area M...

Страница 15: ...oupler collar back and then inserting it onto the discharge nipple Secure it by pushing the collar forward Attach the wand into the spray gun using teflon tape on the pipe threads to avoid leaks INSTALLATION INSTRUCTIONS Inspection and Testing Gas Piping The building structure should not be weakened by installing the gas piping The piping should not be sup ported by other piping but should be firm...

Страница 16: ...on at altitudes over 4500 feet above sea level is the juris diction of local authorities You should not readjust the burner ring gas pressure If you replace your gas valve you will need to adjust the new valve Refer to your machine s specification plate for the correct pressure setting Follow the installation and adjustment instruc tions provided with your replacement valve NOTE Air for combustion...

Страница 17: ...for 5 seconds then squeeze for 15 seconds If the burner has not ignited after 10 tries see the Troubleshoot ing Guide in this manual CAUTION Have a qualified gas serviceman install and service your equipment DANGER Never expose a spark or flame where there may be unburned gas present DANGER Some gases are heavier than air and will spill out on the floor in the 2 to 3 minutes required for the safet...

Страница 18: ... washes away heavy dirt and allows the detergent to soak as you work toward the top 4 Do not wash at a 90 angle to the work straight at it This will allow water to splash back at you and reduces your cleaning power Wash at a 30 to 60 angle to the work This will allow the water to splash away from you and the water will wash the dirt away faster and easier 5 Use the width of the spray pattern to wa...

Страница 19: ...y storing in a heated area or by flushing the system with antifreeze use an automotive engine antifreeze or windshield washer solvent to antifreeze To flush the system fill the float tank with antifreeze and remove pressure nozzle from wand Start the machine and allow it to run until antifreeze runs from the end of the wand Place wand into float tank and circulate the solution through system for s...

Страница 20: ... pump motor per instructions on motor nameplate NOTE Some motors may be equipped with perma nently lubricated bearings and will not require ad ditional lubrication Gas Burner It is recommended that the gas burner be serviced yearly or as needed Contact your local service center Relief Valve WARNING The relief valve on this pressure washer has been factory set and sealed and is a field nonad justab...

Страница 21: ...e nozzle Clean pressure nozzle opening Inlet water screen clogged Check screen and clean if necessary Pump sucking air Fill the detergent container and check for loose hose clamps or fittings LOW SPRAY PRESSURE AT NOZZLE Inadequate water supply Fully open faucet Check for kinked or damaged hose Use 5 8 minimum hose Check for debris clogging inlet screen Partially clogged or damaged pressure nozzle...

Страница 22: ...ntainer Clogged detergent injector check valve Clean check valve at detergent injector POOR CLEANING Improper detergent concentration or mixing Mix detergent per manufacturer s instructions Ensure that powdered detergents are fully dissolved Wrong detergent for the application Select appropriate detergent Rinsing with hot water A final rinse with cold water will reduce water spotting Detergent val...

Страница 23: ... Turn burner switch on With the pilot burning and the flame on the ignitor sensor rod the main burner should turn on If it does not replace the ignition control unit SHORT CYCLING OF MAIN BURNER MAIN BURNER TURNS OFF BEFORE THE BURNER SWITCH OR FLOW SWITCH IS TURNED OFF Draft condition pulls flame from ignitor sensor rod Check the thermostat by bypassing at terminals P1 1 Set thermostat high With ...

Страница 24: ...r to 24 volt scale 1 Be sure main gas valve gas cock or selector arm is turned on 2 With gas on and system sparking probe terminals PV and 24V GND If pilot gas does not flow with 24 volts at these terminals replace gas valve 3 Probe terminals PV and MV PV If 24 volts not present replace ignition control box HAVE PILOT GAS NO SPARK A Defective ignitor sensor and or its wiring Set test meter to ohm ...

Страница 25: ...______________Release ___________ Machine Serial Number ________________________________ Component Part Number _______________________________ Description __________________________________________ IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem contact the local authorized Hotsy Service Center The Hotsy Service Center can be...

Страница 26: ...ystem cleaning and clearing of obstructions 6 Transportation to service center field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE In order to obtain warranty service on items warranted by Hotsy you must return the product to your Authorized Hotsy Distributor freight prepaid with proof of purchase within the applicable warranty period If the product is permanently ins...

Страница 27: ......

Страница 28: ...act your local Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the Service Request page To REGISTER your pressure washer please visit our Warranty Registration page at www hotsy com WarrantyRegistration aspx or scan the code below with your smart phone ...

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