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15

INSTALLATION

Please see all methods of Installation at the rear of this 

booklet.

This is a furnace, not a free standing stove.  You must direct 

heated air from 8" outlets away from the furnace, or it will not 

function properly.
1.  This  installation  must  be  done  by  a  qualified  heating 

equipment installer.

2.  The installation is to be done in compliance with National 

Fire  Protection  Association  installation  standards:  No. 

89M, 90B, 211, 70 (National Electrical Code) and Uniform 

Mechanical Code 913, 6-4, in the states where applicable.  

(Their code offers connecting smoke pipe connectors into 

chimney with other fuel burning appliances.)

3.  Rooms large in comparison with size of the appliance:

a) 

Coal  Burning  Furnace  need  air  for  combustion  and 

circulation to house.

b) 

Provision must be made to make up this air and not 

starve gas or oil furnace of combustion air.

c) 

Have the "Authority Having Jurisdiction" determine that 

air is of adequate makeup.  (Reference N.F.P.A. Nos. 

30&54, Code for Installation of Gas & Oil Equipment).

4.  Have  the  "Authority  Having  Jurisdiction"  to  inspect  all 

chimneys and installations for adequate venting and for 

compliance with standard and local codes and regulations 

regarding installation of coal burning appliances.

5.  Installation for Supplemental Heat Application to Existing 

Central System.

a)

  Place  Coal  Burning  Furnace  so  that  the  chimney 

connector  will  be  as  short  as  practical  and  avoiding 

unnecessary sharp turns in the smoke pipe connector 

and  the  installation  of  devices  that  would  create 

excessive resistance to the flow of flue gases.

b)

  Locate the Coal Burning Furnace as close as practical to 

the existing central hot air heating system, maintaining 

clearances as stated on the label on the fuel door.

c)

  Clearance from combustible materials must comply with 

those stated on the label on the side of the unit. Refer 

to the clearance table in the front of this manual. 

The installation must be made only on a noncombustible floor.

d)

  Install the smoke pipe connector to the chimney with 

26-gauge pipe and elbows (to be purchased separately), 

maintaining the proper clearances for the specific model.  

Seal the smoke pipe in the chimney with furnace cement. 

(The chimney connector shall be securely supported, 

and joints fastened with sheet metal screws or rivets.)

e)

  Install 8" diameter heat pipe to plenum of the central 

hot air furnace.  Use 26-gauge pipe and connectors (to 

be purchased separately).  If central air conditioning is 

installed in the plenum, install heat pipe above the air 

conditioning  unit.    Secure  heat  pipe  connection  with 

supports and sheet metal screws.

f)

   Connect electrical supply in the electrical junction box 

that is mounted on the back of the Furnace.  See Wiring 

Diagram (Fig. 16).  Remove the cover from electrical 

junction box and connect power supply wires to wires 

designated, using wire nuts.  The power cord supplied 

may be used for installation, if permitted by local codes 

and regulations.  If the power cord supplied cannot be 

used,  the  power  supply  wiring  must  be  90  degrees 

centigrade in a metal cable and should be completed 

by a qualified installer complying with NFPA Standard 

No. 70 and local codes.

POWER FAILURE INSTRUCTIONS

Operation after loss of power:

1.  Remove filter if provided

2.  Do not expect to keep home at normal temperatures.
3.  Do not load fuel above bottom of feed door.

The top down method of fire building is recommended for 

this appliance. 
DO NOT BURN:

1. 

Garbage;

2. 

Lawn clippings or yard waste;

3. 

Materials containing rubber, including tires;

4.  Materials containing plastic;

5. 

Waste petroleum products, paints or paint thinners, or 

asphalt products;

6. 

Materials containing asbestos;

7.  Construction or demolition debris;

8. 

Manure or animal remains;

Burning these materials may result in release of toxic fumes 

or render the heater ineffective and cause smoke.

TAMPER WARNING

This coal heater has a manufacturer-set minimum low burn 

rate that must not be altered. It is against federal regulations 

to alter this setting or otherwise operate this coal heater in a 

manner inconsistent with operating instructions in this manual.

VISIBLE SMOKE

The amount of visible smoke being produced can be an effective 

method of determining how efficiently the combustion process 

is taking place at the given settings. Visible smoke consist of 

unburned fuel and moisture leaving your stove. Learn to adjust 

the air settings of your specific unit to produce the smallest 

amount of visible smoke. 

Содержание 1357M

Страница 1: ... FORCED AIR GAS OR OIL FIRED FURNACE U S ONLY FOR INSTALLATION AS A CENTRAL FURNACE ALL MODELS CERTIFIED UNDER UL 391 85591V 0602G CAUTION READALLINSTRUCTIONSCARE FULLY BEFORE STARTING THE INSTALLATIONOROPERATING THE FURNACE IMPROPER INSTALLATION MAY VOID YOUR WARRANTY DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER U S Environmental Protection Agency Certified to comply with 2015 particulate ...

Страница 2: ...er or 5 16 Socket W Ratchet Safety Glasses MATERIAL 6 Pipe 6 Elbow Collar and Thimble as required 24 gauge min 1 2 Sheet Metal Screws 6 Inside diameter Listed Residential Type or Building Heating Appliance Chimney or existing masonry chimney Electrical Wiring 6 Draft Regulator 1 2 Conduit Conduit Connectors Furnace Cement Manufacturer Recommends Rutland Black Code 78 or Equivalent Plenum and Duct ...

Страница 3: ...AFETY NOTICE If this heater is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire of ficials about restrictions and installation inspection requirements in your area If not already installed we recommend that smoke detectors be installed CAUTION CLEANOUT OF THE HEAT EXCHANGER FLUE PIPE CHIMNEY AND DRAFTINDUCER IFUSED ISE...

Страница 4: ...A 211 The address of the NFPA is Batterymarch Park Quincy MA 02269 11 Keep the ashpit section free of excess ashes Do not al low ashes to stack higher than the sides of the ash pan 12 DISPOSAL OFASHES Place ashes in a metal container with a tight fitting lid Keep the closed container on a noncombustible floor or on the ground well away from all combustible materials Keep the ashes in the closed co...

Страница 5: ...TRAL FURNACE INSTALLATION As a central furnace the unit functions independently of any other system The blower will come on when the plenum temperature reaches the setting on the blower control PARALLEL INSTALLATION U S ONLY The design is such that when the blower comes on the blower on the central system also comes on The blower will only come on when the temperature in the plenum has reached the...

Страница 6: ...6 Figure 2 Model 1557M Figure 1 Model 1357M DIMENSIONS OF FURNACE ...

Страница 7: ...ble surfaces If you have a solid brick or stone wall behind your furnace you can place the furnace as close as you wish to the wall If the wall is only faced with brick or stone treat it as a combustible wall 18 18 6 SOLID DAMPER 6 BAROMETRIC DRAFT REGULATOR NON COMBUSTIBLE FLOOR 12 9 48 18 CENTRAL FURNACE 6 CHIMNEY 21 Figure 4 Figure 5 1357M 1557M Unit to Sidewall 12 305mm 12 305mm Unit to Backwa...

Страница 8: ...manufacturer s instructions Use only a Listed Residential Type or Building Heating Appliance Chimney If your chimney starts at the ceiling Fig 7 you will need enough 6 pipe to reach the ceiling The top of the chimney must be at least 3 feet above the roof and be at least 2 feet higher than any point of the roof within 10 feet Fig 7 IMPORTANCE OF PROPER DRAFT Draft is the force which moves air from...

Страница 9: ... same room same pressure zone as the furnace 8 Install the barometric draft regulator strictly in accordance with the instructions that are provided with the barometric draft regulator 9 A solid damper must be used in the chimney connecting pipes be tween the flue collar and the chimney When used in conjunction with a barometric draft regulator the solid damper must be placed between the barometri...

Страница 10: ...ow to connect the chimney connector of a heater to a masonry chimney through a combustible wall There are five allowable ways that a chimney connector can be connected to a masonry chimney by passing through a combustible wall NFPA Standard 211 allows the following wall pass through systems Figure 11 ...

Страница 11: ...ATTACH CONNECTOR SECURELY AIR SPACE inner surface of the chimney flue and shall be firmly cemented in place See Part A 2 Use a solid insulated listed factory built chimney length having an inside diameter of 6 and having 1 or more of solid insulation There must be at least a 9 air space between the outer wall of the chimney length and any combustible materials The inner end of the chimney length s...

Страница 12: ... thermal conductivity of 1 0 Btu in ft F 4 88 kg cal hr m C or less 2 All clearances and thicknesses are minimums larger clear ances and thickness are acceptable 3 A chimney thimble as shown for 3 and 4 above Parts C and D shall be for types 3 and 4 connections to facili tate removal of the chimney connector for cleaning The chimney thimble shall be of ASTM C315 fireclay with 5 8 minimum wall thic...

Страница 13: ...uired to lock feed door during firing sequence 4 Install the thermodisc on rear of furnace cabinet with the two screws provided Mount the conduit assembly from the junction box to the thermostat bracket Crimp the two female terminals to each of the wire leads Plug the wires to the thermodisc NOTE It does not matter which of the two wires plugs to which terminal on the thermodisc 5 Remove blowers f...

Страница 14: ... wiring wires M1 M2 of one blower motor Wire leads from the distribution blower are usually BOTH BLACK Makes no difference which leads from the motor s connects to the corresponding leads coming out of the conduit Figure 16 WIRING DIAGRAM ...

Страница 15: ...specificmodel Sealthesmokepipeinthechimneywithfurnacecement The chimney connector shall be securely supported and joints fastened with sheet metal screws or rivets e Install 8 diameter heat pipe to plenum of the central hot air furnace Use 26 gauge pipe and connectors to be purchased separately If central air conditioning is installed in the plenum install heat pipe above the air conditioning unit...

Страница 16: ...this purpose and install the new gasket You may light up your stove again approximately24hoursafterhavingcompletedthisoperation This unit s ash door uses a 5 8 diameter rope gasket This unit s feed door uses a 1 2 diameter rope gasket SERVICE HINTS Do not expect a furnace to draw It is the chimney that creates the draft Smoke spillage into the house or excessive build up of water or creosote in th...

Страница 17: ...el B Check length of flue pipe to chimney Your unit should be within six 6 feet of your chimney C Make sure chimney cap is not too close to the top of the chimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor ...

Страница 18: ...18 Repair Parts 22 6 8 7 9 20 18 19 17 16 14 10 15 11 12 13 21 1 5 2 3 4 1 28 27 26 29 30 31 24 25 32 33 23 35 34 38 37 36 40 38 36 37 39 34 42 41 46 48 47 44 43 45 49 1357M 1557M 69399 ...

Страница 19: ...wer 1357M 1 1557M 2 27 89319 Gasket Blower 1357M 1 1557M 2 28 83340 1 4 20 Clipnut 1357M 4 1557M 8 N S 83339 Bolt 1 4 20 x 3 4 1357M 4 1557M 8 29 22140 Relay Box Bracket 1 30 80131 Junction Box 4 x 4 1 31 80231 Junction Box Cover 1 32 80314 Thermodisc 60T12 1 33 68234 Blower Thermostat Bracket 1 34 89066 Firebrick 4 5 x 9 x 1 25 1357M 10 1557M 12 35 40264 Liner Front Rear 1357M 2 36 40256 Grate Fr...

Страница 20: ...uses a standard 16 x 20 x 1 filter NOT INCLUDED to reduce the amount of dust particles from being transfered thru you duct work system DR 6 BAROMETRIC DAMPER REGU LATOR In the unlikely event that your furnace overfires a con dition evidenced by elbows stove pipes and connectors glowing red in appearance or otherwise discoloring then your installation is subject to excessive draft cre ated by eithe...

Страница 21: ...himney s or installations are going to be the same Just remember to allow enough air to enter the firebox and keep the stove pipe damper open so that volatiles are properly burned Before refueling take the time to break up the cone a little with a poker especially if it has caked over or formed a crust But be careful not to mix the coal as this increases the chances of forming clinkers When shakin...

Страница 22: ...efueling If possible avoid shaking as a heavier layer of ash will help reduce the intensity of the fire during this time After loading let the fire establish itself for about 30 minutes Then close your damper and automatic control to the point where the house does not become too cold It is important that you begin banking early enough before retiring or leav ing that you can make necessary adjustm...

Страница 23: ...23 CENTRAL INSTALLATION CENTRAL INSTALLATION ADD ON INSTALLATION ...

Страница 24: ...AIR RETURN TOEXISTING DUCTWORK WARMAIR EXISTING FURNACE SOLIDFUEL FURNACE FILTERBOX PLENUM COLLECTOR BOX COLDAIR RETURN TOEXISTING DUCTWORK WARMAIR EXISTING FURNACE SOLIDFUEL FURNACE FILTERBOX COLDAIR RETURN PLENUMTOP OPTIONAL Appendix INSTALLATION A INSTALLATION B INSTALLATION C ...

Страница 25: ...25 INSTALLATION D INSTALLATION E ...

Страница 26: ...26 INSTALLATION F INSTALLATION G ...

Страница 27: ...27 INSTALLATION H TOP VIEW FRONT VIEW ...

Страница 28: ...ompany ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ________________________ Engineer Name _____________________________________ Company __________________________________________ Telephone No ______________________________________ Stove Inspected Chimne...

Страница 29: ... 4 Damage or defect caused by improper installation accidents misuse abuse including overfiring or alteration 5 Transportation or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential special or contingent damages anyone might suffer as a result of their breach of this written warranty or any implied warranty 2 Should the heater be ...

Страница 30: ...30 NOTES ...

Страница 31: ...31 NOTES ...

Страница 32: ...CHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMA TION AS SHOWN IN THIS LIST 1 THE PART NUMBER__________________________________ 2 THE PART DESCRIPTION______________________________ 3 THE MODEL NUMBER________________________________ 4 THE SERIAL NUMBER________________________________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 3...

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