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KDAR Company 

16 

Maintenance 

General Maintenance

 

 

Power Supply Compartment 

 
The Hot Max 175WFG does not have any serviceable 
parts inside the power supply compartment. 

Do not

 

attempt to service parts in the power supply compart-
ment. Contact KDAR Company for instructions if 
you have problems that can not be corrected by fol-
lowing the trouble shooting instructions. 
 
If you are working in dusty areas, dirt may get into 
the air vents and cause the welder to run hot and trip 
the thermal overload protection. If this happens, blow 
the dirt out with low pressure air regularly. 
 

Wire Feed Compartment 
 

1.  Occasionally dirt will accumulate in the wire feed 

compartment. When this happens, simply vacuum 
the dirt out of the compartment. 

 
2.  Each time the wire spool is changed, inspect the 

inside diameter of the wire feed inlet tube. If nec-
essary, clean the inside of the tube. 

 
3.  The motor and gearbox needs no lubrication or 

maintenance. 

 

Wire Spool Shaft 
 

Requires no maintenance. 

Do Not Lubricate. 

Warning 

Electrical Shock Can Kill

 

 

Disconnect from the input power source prior to working inside the Hot Max 
175WFG. 
 
Allow only qualified personnel to do maintenance and trouble shooting.   

Gun Cable 

 
1.  To clean the cable liner, remove the gun cable 

assembly from the welder and lay it out 
straight on the floor. 

 
2.  Take the contact tip off of the gun. Blow low 

pressure air through the liner from the gun end 
of the liner. 

 
3.  Flex the cable over its entire length and blow 

air through again. Repeat flexing the cable and 
blowing air through until no dirt comes out. 

 

Contact Tip & Nozzle

 

 
1.  When dirt builds up in the contact tip hole, 

wire feeding can be restricted. To clean the tip, 
run the appropriate sized tip cleaner through 
the tip repeatedly. This  should remove any dirt 
that has built up on the walls of the contact tip. 
KDAR Company tip cleaner number 22034 is 
available for selected distributors or 
www.hotmaxtorches.com. 

 
2.  Remove splatter from the inside gas nozzle and 

the tip frequently. 

Содержание 125WFG

Страница 1: ...t reading ALL of this manual and the safety precautions and warnings illustrated in this manual KDAR Company Tel 314 692 8555 1 Mulch Lane Fax 314 692 8578 St Louis MO 63044 Web Site www hotmaxtorches...

Страница 2: ...r helmet or shield when operating ANSI Z49 1 approved shade 9 recommended for all cutting currents less than 300 amperes The lens should conform to ANSI Z87 1 standards for testing Wear approved safet...

Страница 3: ...from a welder to contact a cylinder Never cut any type of pressurized cylinder an explosion could result Always turn your face away from the valve when opening the cylinder Read and follow all instruc...

Страница 4: ...California Health and Safety Code Section 25249 5 et seq PRINCIPAL SAFETY STANDARDS AMERICAN WELDING SOCIETY AWS C5 2 Recommended Practices for Plasma Arc Cutting AWS F4 1 Recommended Safe Practices...

Страница 5: ...d FCAW set up from the factory ready to weld Welds steel aluminum and stainless special gas required for aluminum and stainless 2 year limited warranty on the machine 90 day limited warranty on gun an...

Страница 6: ...qualified personnel should attempt to install this equipment Turn off the input power at the power panel or disconnect switch and discharge capacitors before working inside the equipment Take care not...

Страница 7: ...ht Components and Controls 1 Output voltage adjust knob 2 Power switch 3 Wire feed rate adjust knob 4 Thermal overload indicator 5 Ground clamp connection port 6 Gun trigger lead connectors 7 Door lat...

Страница 8: ...the positive terminal 3 GMAW Gas Metal Arc Welding Only To set up for GMAW welding with positive electrode po larity connect the cable coming from the wing nut 6 on the connector block to the positiv...

Страница 9: ...r a Argon CO2 blend with 75 80 Argon and 20 25 CO2 see Suggested Settings chart on the welder compartment door 1 Insure the cylinder is properly secured to a wall or other stationary support to preven...

Страница 10: ...h the plug for terminating the power cable located on the back of the machine Make sure the plug you purchase is rated for 250 Volts and 50 Amps minimum Gas Hook Up cont 7 Reopen the regulator valve u...

Страница 11: ...hem dry Safety Considerations Warning Fumes Gases Can Be Hazardous Plasma cutter should only be used in a well ventilated area or with an exhaust system Keep your head away from the fumes Arc Rays Can...

Страница 12: ...wire feed section door 4 Overload Indicator This LED comes on to indi cate the duty cycle had been exceeded Output will be shut off until the unit has cooled to an accepta ble operating temperature T...

Страница 13: ...the locking tab 4 Diameter Spool 1 Remove wing nut 5 and the plastic tension spacer 6 2 Place the spool label out on the shaft with the wire feeding from under the spool 3 Replace the spacer washer an...

Страница 14: ...wire spool counter clockwise to take up any slack in the wire 9 If feeding problem occur because the wire is ex cessively flattened turn the wing nut on the spring loaded tension arm 1 counter clockwi...

Страница 15: ...d The wire can touch the metal lightly 9 Lower the welding helmet pull the trigger on the gun and start welding The contact tip should be about 3 8 from the work surface 10 Release the trigger to stop...

Страница 16: ...Warning 5 Turn the power off 6 Loosen the drive roll set screw 3 with the hex wrench provided with the Hot Max 175WFG 7 Remove the drive roll 4 turn it around and put it back on the shaft 8 Cut and s...

Страница 17: ...ox needs no lubrication or maintenance Wire Spool Shaft Requires no maintenance Do Not Lubricate Warning Electrical Shock Can Kill Disconnect from the input power source prior to working inside the Ho...

Страница 18: ...Possible Cause 1 Check to insure the power switch is turned on 2 Insure correct voltage is applied to the welder and the plug is correctly wired 3 Check to insure the circuit breaker is not tripped 1...

Страница 19: ...Insure proper gas flow for the process 5 Make sure the connections for the ground cable are correct 6 Make sure the drive roll is installed and aligned properly 7 Make sure the wire size is correct a...

Страница 20: ...care and operation of your welder 3 If warranty work is required DO NOT RE TURN THIS WELDER TO THE RETAIL ER Contact KDAR Company for instruc tions Visit www hotmaxtorches com or call KDAR Company M F...

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