Honeywell VR4200A Скачать руководство пользователя страница 4

VR8200, VR4200

SPECIFICATIONS • INSTALLATION

68-0046—4

4

PRESSURE TAPPING: Inlet and outlet pressure taps acces-

sible from top of gas control. Taps are 1/8 inch NPT with
plug containing recess for 3/16 inch Allen wrench.

PRESSURE RATING: A.G.A. rating 1/2 psi [3.5 kPa] inlet

pressure.

PRESSURE REGULATION: See Table 1. Regulator ad-

justment accessible from top of gas control.

MOUNTING: Can be mounted 0 to 90 degrees in any

direction from the upright position of the gas control
knob, including vertically.

TEMPERATURE RATING:

VR8200A,C,H,J; VR4200A,C,H: 0

°

 F to +175

°

 F [-18

°

 C

to +79

°

 C].

VR8200M,P; VR4200M,P: -40

°

 F to +175

°

 F [-40

°

 C to

+79

°

 C].

DIMENSIONS: See Fig. 1.
APPROVALS:

American Gas Association design certificate: L2025006.
Canadian Gas Association design certificate: L2025006.
Australian Gas Association design certificate: 4214.
Approved for Delta C applications.

OPTIONAL SPECIFICATIONS:

• Convenience terminals.

ACCESSORIES:

• Flanges, see Table 3.
• 393200-1 ECO Connector.
• 393691 Natural to LP Conversion Kit.
• 394588 LP to Natural Conversion Kit.
• 394349 9/64 inch hex tool for flange assembly screws.

IMPORTANT: These gas controls are shipped with pro-

tective seals over inlet and outlet tappings. Do not
remove seals until ready to connect piping.

Follow the appliance manufacturer instructions if avail-

able; otherwise, use the instructions provided below.

WHEN INSTALLING THIS PRODUCT…

1. Read these instructions carefully. Failure to fol-

low them could damage the product or cause a hazardous
condition.

2. Check the ratings given in the instructions and on the

product to ensure the product is suitable for your application.

3. Ensure installer is a trained, experienced service

technician.

4. After installation is complete, use these instructions to

check out product operation.

WARNING

FIRE OR EXPLOSION HAZARD,
CAN CAUSE PROPERTY DAMAGE,
SEVERE INJURY, OR DEATH.
Follow these warnings exactly:
1. Disconnect power supply before wiring to pre-

vent electrical shock or equipment damage.

2. To avoid dangerous accumulation of fuel gas,

turn off gas supply at the appliance service valve
before starting installation, and perform Gas
Leak Test after completion of installation.

3. Do not bend pilot tubing at gas control or pilot

burner after compression fitting has been tight-
ened, or gas leakage at the connection may result.

4. Always install sediment trap in gas supply line

to prevent contamination of gas control.

5. Do not force the gas control knob. Use only your

hand to push down the reset button or turn the
gas control knob. Never use any tools. If the gas
control knob or reset button will not operate by
hand, the gas control should be replaced by a
qualified service technician. Force or attempted
repair may result in fire or explosion.

CAUTION

Never apply a jumper across or short the valve coil
terminals. This may burn out the heat anticipator in
the thermostat.

!

CONVERTING BETWEEN NATURAL AND LP GAS

WARNING

FIRE OR EXPLOSION HAZARD,
CAN CAUSE PROPERTY DAMAGE,
SEVERE INJURY, OR DEATH.
1. Do not use a gas control set for natural gas on

an LP gas system or a gas control set for LP
gas on a natural gas system.

2. When making conversion, main pilot burner

orifices  must be changed to meet appliance
manufacturer specifications.

VR8200 and VR4200 gas controls can be converted

from one gas to another. To convert from natural gas to LP,
use the 393691 LP Conversion Kit that is included with the
gas control. To convert from LP to natural gas, use the
394588 Natural Gas Conversion Kit (ordered separately).
VR8200C,P and VR4200C,P gas controls cannot be con-
verted.

To convert control from one gas to another:
1. Turn off main gas supply to the appliance.
2. Remove the regulator cap screw and pressure regulator

adjusting screw. See Fig. 2 or 3.

3. Remove the existing spring.
4. Insert the replacement spring with the tapered end

down. See Fig. 4.

5. Install the new plastic pressure regulator adjustment

screw so that the top of the screw is flush (level) with the top
of the regulator. Turn the pressure regulator adjustment
screw clockwise       six complete turns. This provides a
preliminary pressure setting of about 10.0 in. wc [2.5 kPa]

!

!

Installation

Содержание VR4200A

Страница 1: ... be pushed down only in PILOT position All adjustments wiring connections and pilot out let are accessible from the top of the gas control Compact size Straight through body pattern right angle adapters available for inlet and outlet 1 2 in inlet and 1 2 inch outlet adapters available for 3 8 or 3 4 inch Adjustable servo regulator effectively maintains almost constant gas output pressure under wid...

Страница 2: ...n request POWER UNIT Hold in current 300 mA maximum Drop out current 250 to 90 mA THERMOCOUPLE Nominal output 30 mV 0 018 ohms Open Circuit Turndown Voltage 2 mV ELECTRICAL CONNECTIONS 2 1 4 inch male quick connects Two convenience terminals on top of control optional Terminal block color coded beige THERMOSTAT HEAT ANTICIPATOR SETTING VR4200 0 1A VR8200 0 5A TYPE OF GAS VR8200 and VR4200 set up f...

Страница 3: ...as 5 5 as 1 37 as 8 12 2 to 3 ordereda ordereda ordereda ordereda Full Rate Full Rate Full Rate Full Rate 10 2 5 8 to 12 2 to 3 VR8200H Slow Natural 3 5 0 9 3 to 5 0 7 to 1 2 3 to 5 0 7 to 1 2 VR4200H opening LP 10 0 2 5 8 to 12 2 to 3 8 to 12 2 to 3 VR8200J Delayed and Natural 3 5 0 9 3 to 5 0 7 to 1 2 3 to 5 0 7 to 1 2 Slow opening LP 10 0 2 5 8 to 12 2 to 3 8 to 12 2 to 3 a Step pressure not ad...

Страница 4: ...ment damage 2 To avoid dangerous accumulation of fuel gas turnoffgassupplyattheapplianceservicevalve before starting installation and perform Gas Leak Test after completion of installation 3 Do not bend pilot tubing at gas control or pilot burner after compression fitting has been tight ened or gas leakage at the connection may result 4 Always install sediment trap in gas supply line to prevent co...

Страница 5: ...ING TERMINALS 2 INLET PRESSURE TAP PRESSURE REGULATOR ADJUSTMENT UNDER CAP SCREW PILOT OUTLET PILOT ADJUSTMENT UNDER CAP SCREW GAS CONTROL KNOB M2916 RED RESET BUTTON THERMOCOUPLE CONNECTION SCREW TERMINALS 2 for LP regulator and 3 5 in wc 0 9 kPa for natural gas regulator 6 Check the regulator setting either with a manometer or by clocking the gas meter Refer to Startup and Check out section 7 In...

Страница 6: ... gas control in the same location as the old gas control Install Piping to Gas Control All piping must comply with local codes and ordi nances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips If tubingisused ensuretheendsaresquare deburredandclean All tubi...

Страница 7: ...ntroluntilitbottoms Whileholdingtubingall the way in slide compression fitting into place and engage threads turn until finger tight Then tighten one more turn with wrench Do not overtighten Refer to Fig 9 5 Connect the other end of tubing to pilot burner according to pilot burner manufacturer instructions 7 68 0046 4 5 Remove seals over gas control inlet and outlet if necessary 6 Connect pipe to ...

Страница 8: ...ctions furnished by the appli ance manufacturer if available or use the general instruc tions provided below Where these instructions differ from the appliance manufacturer follow the appliance manufacturer instructions All wiring including 1 4 in quick connect terminals must comply with applicable electrical codes and ordi nances Disconnect power supply before making wiring con nections to preven...

Страница 9: ... DEATH 1 Do not force the gas control knob Use only your hand to push down the reset button or turn the gas control knob Never use any tools 2 If the gas control knob or reset button will not operate by hand or if the reset button stays depressed after it is released the gas control should be replaced by a qualified service technician GAS CONTROL KNOB SETTINGS The gas control knob has three settin...

Страница 10: ...t rating stamped on the appliance nameplate or manufacturer recom mended burner orifice pressure for the size orifice s used Assure the main burner primary air supply is properly adjusted for complete combustion refertotheappliancemanufacturer instructions 2 IF CHECKING GAS INPUT BY CLOCKING THE GAS METER Assure that the only gas flow through the meter is that of the appliance being tested Assure ...

Страница 11: ... Standard NATURAL 1 2 1 7 0 9 0 7 1 2 Slow LP 2 9 3 9 2 7 2 0 3 0 opening Step NATURAL 1 2 1 7 0 2 0 9 0 7 1 2 opening LP 2 9 3 9 0 9 2 7 2 0 3 0 CHECK SAFETY SHUTDOWN PERFORMANCE WARNING FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE SEVERE INJURY OR DEATH Perform the safety shutdown test any time work is done on a gas system 1 Place gas control knob in PILOT position Main burner should go of...

Страница 12: ...thepilotisburning Theservopressure regulator monitors outlet pressure to provide an even main burner gas flow Loss of power closes the automatic valves butleavesthepilotlit readytoreturntonormalservicewhen power is restored Loss of pilot flame or flame too small to reliably light the main burner closes the safety shutoff valve and the second automatic valve The gas control must be manually reset G...

Страница 13: ... the gas control outlet This decreases gas pressure under the second automatic valve diaphragm and repositions the valve disc further from the seat Thus flow of gas through the second automatic valve is increased and outlet pres sure rises to the desired level Slow Opening Pressure Regulation VR8200H and VR4200H Delayed and Slow opening Regulation VR8200J Slow opening gas controls function the sam...

Страница 14: ... closes and is held closed by spring pressure on the diaphrahm When Pilot Flame Goes Out When pilot flame goes out or is too small to reliably light the main burner thermocouple output drops below the power unit hold in valve The power unit drops out closing the safety valve and stopping all gas flow through the con trol With the loss of outlet pressure the second automatic valve closes and is hel...

Страница 15: ...ot burner flame adjustment Refer to the Adjust the Pilot Burner Flame section 3 Check the wiring between the thermocouple and the gas control valve operator 4 Assure thermocouple connection to the power unit is tightened 1 4 turn beyond finger tight 5 If pilot burner flame still goes out measure the open and closed thermocouple output voltage Compare it to the acceptablerangechartsinthethermocoupl...

Страница 16: ...specific controls used and the procedures outlined by the manufacturer of your appliancemaydiffer andrequirespecialinstructions TO LIGHT THE PILOT BURNER STOP Read the safety information in the WARNING This appliance has a pilot burner which must be lit by hand If the pilot flame has gone out follow these instruc tions exactly 1 Set the thermostat to the lowest setting and shut off electric power ...

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