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POWERPILE
GENERATOR

 COMBINATION 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIG. 12—TYPICAL WIRING CONNECTIONS FOR GAS CONTROL WITH FOUR-TERMINAL OPERATOR.

CAN CAUSE PROPERTY DAMAGE, SEVERE
INJURY, OR DEATH
1. Do not force the gas control knob. Only use

your hand to push down gas control knob.
Never use any tools.

2. If the gas control knob will not operate by

hand, a new control should be installed by a

qualified service technician.

GAS CONTROL KNOB 

Gas control knob settings are as follows:
OFF prevents pilot and main burner gas flow from

passing through valve.

PILOT permits pilot gas flow only. Gas control knob

must be held depressed 

 must

be heated sufficiently to hold the Pilotstat safety control
valve open.

ON permits pilot or main burner gas flow into gas control

body. Under control of thermostat and ignition module, gas
can flow to pilot and main burners.

PERFORM GAS LEAK TEST

FIRE OR EXPLOSION HAZARD
CAN CAUSE PROPERTY DAMAGE, SEVERE
INJURY, OR DEATH
Check for gas leaks with soap and water solution
any time  work is done on a gas module.

GAS LEAK TEST:

1. Paint pipe connections upstream of gas control with

rich soap and water solution. Bubbles indicate gas leak.

2. If leak is detected, tighten pipe connections.
3. Stand clear of main burner while lighting to prevent

injury caused from hidden leaks which could cause flash-
back in the appliance vestibule. Light main burner.

4. With main burner in operation, paint pipe joints (in-

cluding adapters) and control inlet and outlet with rich soap
and water solution.

5. If another leak is detected, tighten adapter screws,

joints, and pipe connections.

6. Replace part if leak can’t be stopped.

LIGHT PILOT

1. Turn gas control knob clockwise 

 to OFF. Wait

five minutes to dissipate any unburned gas. Sniff around
the appliance near the floor. Don’t relight pilot if you smell
gas.

2. Turn  gas  control knob counterclockwise 

 to

PILOT. Push down and hold the knob while you light pilot
burner.

3. Hold the gas control knob down about one minute,

then release. If the pilot goes out, turn gas control knob
clockwise 

 to OFF. Repeat steps 1-3.

4. Release gas control knob. If pilot remains lit, turn

counterclockwise 

 to ON.

ADJUST PILOT FLAME

The pilot flame should envelop 3/8 to 1/2 in. [1 O to 13

mm] of the tip of the thermocouple or generator. Refer to
Fig. 13. To adjust:

1. Remove pilot adjustment cover screw. Refer to Figs.

6 or 7.

2. Turn inner adjustment screw clockwise 

 to

decrease or counterclockwise 

 to increase pilot

flame.

3.

 redate cover screw after adjustment and

tighten firmly 

 proper operation. 

PROPER

-

 

FLAME
ADJUSTMENT

 TO 13 

THERMOCOUPLE

 

FIG. 13—PROPER FLAME ADJUSTMENT.

9

60-2019-7

Содержание V800

Страница 1: ...l of gas flow Available in standard opening and step opening pressure regulator models Can be mounted from O to 90 degrees from the vertical position of the gas control knob El Controls with the prefix V require 30 mV thermo couple and suitable pilot burner Controls with the prefix VS require 750 mV ther mopile generator in a self generating Powerpile system If gas or power supply is interrupted m...

Страница 2: ...ELS AVAILABLE straight through outlet Refer to Fig 3 Ambient Temperature Range Models available V400A Combination Gas Control with either 1 2 in left for 32 F to 175 F 0 C to 79 C hand or right hand side outlet Reducer fittings included to fit variety of sizes V800A C Combination Gas Control with either 1 2 in TRADELINE pack with cross reference label and left hand or right hand side outlet specia...

Страница 3: ...RAVITY CAPACITY BY Manufactured 0 60 0 516 Mixed 0 70 0 765 Propane 1 53 1 62 TABLE 2 CAPACITIES AND PIPE SIZES INLET OUTLET CAPACITYb CAPACITYb MODEL SIZE cfh m lhr NUMBER ELECTRICAL CONNECTIONS VALVE OPERATOR TYPE CONNECTION 10OV 120V and 36 in 0 9 mm 2201240V leadwires 2 112 X 318 110 3 1 V801 VS821 l 2x l 2 225 5 1 V400 V800 112 x 314 250 5 8 V810 VS820 314 x 314 I 335 15 9 314 x 3 4 1450 112 ...

Страница 4: ...l l SIOE VIEW 30 END VIEW OUTLET w TI v5306 ILL sTRATE0 v53070RV8305FIRESS RE REG LAToR 24V MOOELS 3 1 2 89 120V MOOEL 3 5 8 2 MANUAL MODELS 2 13 16 71J FOR V5308 AOO 5 8 16 TO DIMENSIONS GIVEN S DEOUTLETS LEFT ANO R GI IT HAND STANOAROONLYONTRAOEL NE MODELS CONTFIOLWITH24V VALVE OPERATOR SHOWN L NEVOLT MOOELi iASCC3VER FOR CONDU TCONNECT ON TOP SURFACE EC J CONNECTOR AVAILABLE FOR STANOARDCAPAC T...

Страница 5: ...resuit in fire or expiosion 1 Disconnect power supply before wiring to prevent electrical shock or equipment damage 2 Never apply a jumper across or short valve coil terminals This may burn out heat anticipator in thermostat r IMPORTANT These gas controis are shipped with protective seals over inlet and outiet tappings Do not remove seals until ready to connect piping OPTiONAL PiPiNG PATTERNS TRAD...

Страница 6: ...L r 1 PRESSURE INSTALL REGULATOR LONG ADJUSTMENT SCREW IN BENEATH COVER OUTSIOE CREW W CORNER MANUAL GAS CONTROL KNOB 3 76 mml ALL BENDS flLLIC TUBING SHO LD BE SMOOTH CAUTION HUTOFFTHE MAIN GAS SUPPLY BEFORE REh CIVING END CAP TO PREVENT GAS FROM FILLING THE WORK AREA TEST FOR GAS LEAK AGE WHEN INSTALLATION IS COMPLETE 6933D FIG 4 sEDIMENT TRAP INSTALLATION INSTALL CONTROL 1 This control can be m...

Страница 7: ...tight to give good electrical continuity CONNECT ECO Standard capacity 24V 10OV 120V and 220 240 models If the ECO is provided the leadwires must be equipped with insulated 1 4 in female quick connect ter minals Leadwire lengths must not exceed the lengths shown in Tables 5 and 6 Connect the high limit or ECO Ieadwires to the two terminals on the ECO If ECO is not provided connect a Q313B thermopi...

Страница 8: ...ws a Slip conduit fittings over integral leadwires and screw securely into hole in operator cover b Cut flexible conduit to appropriate length Slip conduit over leadwires and attach to fittings c Route and connect both flexible conduits to junc tion box Connect integral wires to control circuit Do not splice except within a junction box LINE VOLTAGE OPERATOR OR CONTROLLER L2 I I 1 Ll 1 JUNCTION BO...

Страница 9: ...on Bubbles indicate gas leak 2 If leak is detected tighten pipe connections 3 Stand clear of main burner while lighting to prevent injury caused from hidden leaks which could cause flash back in the appliance vestibule Light main burner 4 With main burner in operation paint pipe joints in cluding adapters and control inlet and outlet with rich soap and water solution 5 If another leak is detected ...

Страница 10: ...c Always replace cap screw and tighten firmly to ensure proper operation 4 If desired outlet pressure or flow rate cannot be achieved by adjusting the control check the control inlet pressure using a manometer at the inlet pressure tap If inlet pressure is in normal range refer to Table 9 re place the control Otherwise take the necessary steps to provide proper gas pressure on the control Step Ope...

Страница 11: ... such as in the commercial cooking and agricultural and industrial industries because In many such applications particularly commercial cooking the equipment operates 100 000 200 000 cycles per year Such heavy cycling can wear out the gas control in one to two years Exposure to water dirt chemicals and heat can damage the gas control and shut down the control system The maintenance program should ...

Страница 12: ...s control if the pilot flame becomes extinguished or too small for satisfactory burner ignition As the pilot burns it constantly heats the thermo couple or Powerpile generator providing current for the Pilotstat power unit in the gas control A properly burning pilot supplies the power unit with enough current to keep the safety valve open and allow pilot gas flow If the pilot goes out or decreases...

Страница 13: ...LET GAS CONTROL ON p LOT OFF KNOB SERVO PRESSURE REGULATOR D MAIN VALVE woRK NG GAS lMAIN VALVE PRESSURE CHAMBER DIAPHRAGM 12 882 FIG 14 GAS FLOW THROUGH THE V800 COMBINATION GAS CONTROL FAMILY 13 60 201 9 7 ...

Страница 14: ... disconnect Ieadwiresto lower left TH terminal and lower right PP terminal to isolate valve operator coil from balance of circuit Measure resistance of coil If coil is not 2 ohms 10 percent replace VS824A Valve Operator 4 For all other models use an acvoltmeterto measure voltage across terminals TH and TR If a No voltage is present check the control circuit for proper operation b 24 Vac is present...

Страница 15: ...e the pilot access panel located below and behind the gas control unit 7 Find the pilot follow metal tube from gas control The pilot is between the two burner tubes behind the pilot access panel 8 Turn knob on gas control counterclockwise m t o PILOT 9 Push in control knob all the way and hold in immedi ately Iightthe pilot with a match continue to hold the control knob in for about one 1 minute a...

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