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U2-S MODEL COMBINATION VIEWING HEAD AND SIGNAL PROCESSOR

3

32-00015—05

PF version

General 

FM, CSA, CE (EN298), and EAC

Hazardous Location
CSA

CLASS I, DIVISION 1, GROUPS A, B, C, D
CLASS II, DIVISION 1, GROUPS E, F, G
CLASS III DIVISION 1 T6
Ex d IIC T6 Gb Ex tb IIIC T85°C Db
CLASS I, ZONE 1, AEx d IIC T6 Gb
ZONE 21 AEx tb IIIC T85°C Db

IECEx SIR 15.0068X Ex db IIC T6 Gb
Ex tb IIIC T85°C Db IP66

SIRA 15ATEX1192X Ex db IIC T6 Gb
Ex tb IIIC T85°C Db IP66

CAUTION

CAUTION

!

Possible Equipment Damage

The aluminum surface of the U2 may store an 
electrostatic charge and become a source of 
ignition in applications with a low (<30%) relative 
humidity. Cleaning the surface should only be 
done with a damp cloth.

CAUTION

CAUTION

!

Do not expose to acetone, gasoline, hexane, or 
ethyl acetate. label is not approved for these 
chemicals.

Wiring

See “Typical Installation Diagram.” on page 12.

*Note - pink wire unused, leave unconnected. 

CAUTION

CAUTION

!

Check wiring before applying power to the 
system to make sure it is in accordance with the 
wiring chart. Incorrect wiring may result in 
unsafe operation or damage to U2.

NOTES:

1.

For remote configuration and monitoring, refer 
to Honeywell manuals for FlameTool for PC 
(32-00001-01) and HMI S7999 Panel (32-
00003-01). 

2.

A total of eight parameter files are available. 
Files 2 through 7 may be accessed using Fla-
metools, and configured using Modbus regis-
ter 40093.

INSTALLATION

BELGIUM

Maxon International BVBA
Luchthavenlaan 16-18
1800 Vilvoorde, Belgium
Tel: 32.2.255.09.09
Fax: 32.2.251.82.41

See “Typical Installation Diagram.” on page 12.

Installation should be carried out by a qualified engineer 
and should meet all local standards and safety 
requirements.

Hazardous location installations require the use of 
ITC/CIC approved cable installed in cable tray for non-PF 
models, and in metal conduit for -PF models. The cable 
installation must conform to the latest revision of the 
National Electrical Code, or Canadian Electrical Code for 
Class I, Division 2 (non-PF models), or for Class I, Division 
1 (-PF models). 

WARNING

WARNING

WARNING

Approved CLI, DIV1 conduit seal must be 
installed at PF model enclosure fitting for CLI, 
DIV1 hazardous location use.

Non-PF models must be secured as follows: hand-tighten 
the connector at viewing head until it can be turned no 
more. Continue tightening the connector an additional 
180 degrees using pliers, or similar tool. Verify that 
connector cannot be loosened by hand.

Non-PF/

Color

Function

Connection

1-Red

Power 24 VDC 
Connect to 22-26 VDC

To power supply 
positive terminal

2-Purple

File Select Input, 0 or 1

To control output. >21V 
input = file 1, 
<16V = active file 
defined at Modbus 
register 40093(default 
0).

3-Orange

mA output (+)

To current meter 
positive

4-Blue

mA output (-)

To current meter 
negative

5-Black

Power Supply Return (-) or 0 VDC 

To Power Supply 
negative terminal.

6-Yellow

Flame Relay (NO) 
(power in)

To flame/fault relay 
power source

7-Green

Fault Relay (NO) (fault output)

To fault monitoring of 
burner control system

8-Grey

Flame Relay (NO) 

(safety output)

To burner control 
system

9-Tan

File Select Output, 0 or +24V 
output. Feedback for system 
controlling file input select. 

To burner control 
system. 0V = File Select 
Input is low, or +24V if 
FileSelect Input is high.

10-White

+RS485 Modbus

To  

11-Drain

Cable Overall Shield

To Earth Ground

12-Brown

-RS485 Modbus 

To Modbus -

Non-PF/

Color

Function

Connection

Содержание U2-1010S

Страница 1: ...and Recycling Waste electrical products should not be disposed of with general waste Please recycle where these facilities exist Check with your local authority for recycling advice GENERAL INFORMATION The Honeywell U2 101xS series model is a viewing head and signal processor in a single enclosure intended for use with a burner control system in Industrial Flame Monitoring applications There are s...

Страница 2: ... resettable for power source and Flame Relay Maximum furnace back pressure 35 Kg Cm2 500 PSI Selectable Flame Failure Response Time FFRT 1 2 3 seconds Error 0 0sec 0 5sec Internal Temperature Indication Degrees C or F in dis play menu of U2 or available at Modbus register 40019 Self Checking Internal electronic self checking is performed once per second to verify that system is operating properly ...

Страница 3: ...rried out by a qualified engineer and should meet all local standards and safety requirements Hazardous location installations require the use of ITC CIC approved cable installed in cable tray for non PF models and in metal conduit for PF models The cable installation must conform to the latest revision of the National Electrical Code or Canadian Electrical Code for Class I Division 2 non PF model...

Страница 4: ...entative for your application 1 Ensure location provides clear view of the flame under all operating conditions 2 If the burner is provided with a pipe mount use a bell type reducer to 1 NPT M 3 When using purge cooling air make sure hoses are electrically isolated from the Earth to prevent multi ple ground loops 4 Depending upon the application purge cooling air pressure and flow will be differen...

Страница 5: ...ation Fig 4 UV viewing head location DETECTOR IN GOOD SIGHTING POSITION PARALLEL SIGHTING BURNER NOZZLE CENTERLINE DETECTOR IN POOR SIGHTING POSITION LOW FREQUENCY FLICKER ZONE HIGH FREQUENCY FLICKER ZONE M33285B UV VIEWING HEAD SIGHTED ON UV ZONE BURNER NOZZLE CENTERLINE UV RADIATION ZONE M33286B ...

Страница 6: ...ition is realized and the flame relay contacts are opened Periodic self check performs fault detection and if a fault is detected both the flame relay and self check relay contacts are opened While File Input Select is low file parameters defined at Modbus register 40093 are used to determine flame relay state While file input select is high 24V file 1 parameter settings are used to determine flam...

Страница 7: ...g the MA gain does not alter gain settings of UVTron SSUV or IR After completing flame setpoint configuration adjustment to the MA gain may be used to set MA output at full system load Flame On Threshold Setting Displays the current Flame On threshold settings It is important to note that flame count must reach this threshold in order for the flame relay to energize After the flame relay is energi...

Страница 8: ... A factory default 4 digit access code is required to enable panel lock This code is only available from the factory Once enabled the same code will be required to modify parameters from the touch wheel interface Any attempt to make changes will generate the message Panel Locked Enter Code The display will show Bad upon entry of an incorrect access code Additionally a user may select a unique lock...

Страница 9: ...rently selected file parameters to default values See File Selection Factory Default Selecting factory default will reset all file parameters to default values along with additional settings of panel lock code baud rate communications address file selection register and number of active files allowed Temperature This menu displays the U2 internal temperature software version and device hours Tappi...

Страница 10: ...ube sensor supply failure Device must be replaced 8 IR SENSOR IR Sensor failure Adjust gain or apply orifice to lower flamecount If failure persists replace device 14 RELAYDRIVE FAILURE Relay drive failure device must be replaced 16 POWER FAILURE Clear Lockout Verify power source is correctly set before continuing 24V 120ma If error persists device must be replaced Symptoms Remedies No Display 1 C...

Страница 11: ...f threshold calculate FLAME ON Flame OFF ratio The ratio of 1 5 or higher is desirable Adjust flame ON and flame OFF thresholds to calculated values in step 3 5 Extinguish target flame while maximum background radiation is present Observe flamecount and increase filter setting s of sensor s to decrease total flamecount present from background radia tion The resulting background radiation flamecoun...

Страница 12: ...LOW FLAME SIGNAL INPUT 30VDC 1A MAX PURPLE FILE SELECT INPUT 30VDC MAX TAN FILE SELECT OUTPUT 24VDC 10ma MAX ORANGE mA OUPUT 500Ω MAX BLUE mA OUPUT 500Ω MAX WHITE RS485 BROWN RS485 RED 24V INPUT 120mA MAX BLACK POWER SUPPLY MCR35492 SCREW TO EARTH GROUND CABLE DRAIN TO EARTH GROUND FLAME RELAY SELF CHECK RELAY U2 101xS FLAMESCANNER BURNER CONTROL SYSTEM 500Ω MAX 24VDC SELV POWER SUPPLY ...

Страница 13: ...ion which is performed by a safety related system with the aim of achieving or maintaining a safe state for the plant in respect of a specified hazardous event Proof Test Periodic test performed to detect failures in a safety related system so that if necessary the system can be restored to an as new condition or as close as practical to this condition MTTR Mean Time To Restoration The average dur...

Страница 14: ... incandescent bulb for IR sensor deep UV light for solid state UV and UV tube sensors If none of these are available a flame may be used Note that IR and SSUV sensors require flickering light source Setup 1 Set power supply to OFF Connect U2 S model to power supply as described in manual 2 While performing the proof test disconnect or disre gard the signal processor so that any outputs due to test...

Страница 15: ... gain and store the setting Confirm the flamecount increased b Decrease the gain and store the setting Confirm the flamecount decreased 8 Restore all original settings as recorded in setup and reconnect the signal processor to the safety system Product Decommissioning When required decommissioning of the U2 S flamescanner should be performed in accordance with requirements of the overall safety sy...

Страница 16: ...A 30308 customer honeywell com Honeywell MAXON branded products 201 E 18th Street Muncie IN 47302 USA www maxoncorp com Belgium Maxon International BVBA Luchthavenlaan 16 18 1800 Vilvoorde Belgium Tel 32 2 255 09 09 Fax 32 2 251 82 41 U S Registered Trademark 2017 Honeywell International Inc 32 00015 05 M S Rev 10 17 Printed in United States ...

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