Honeywell S8921D Скачать руководство пользователя страница 7

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S8921D HOT SURFACE IGNITION MODULE

Reset From Lockout

Manual reset of the S8921D lockout can be accomplished
at any time by manually cycling the system thermostat (or
controller) or by cycling power to the appliance. The
S8921D also has an automatic recycle feature that
reinitiates a normal ignition cycle (five trials for ignition) one
hour after lockout, as long as the initial call for heat
continues. All safety and timing functions are in place
during the repeated ignition cycle.

MAINTENANCE

WARNING

Fire Or Explosion Hazard.
Can Cause Property Damage,
Severe Injury, Or Death.
Do not attempt to take apart the module or to clean
it. Improper assembly and cleaning can cause
unreliable operation.

Regular preventive maintenance is important in applica-
tions that place a heavy load on system controls such as
those used in the commercial cooking and agricultural
and industrial industries because:

In many such applications the equipment operates
100,000 to 200,000 cycles per year. Such heavy
cycling can wear out the gas control in one to two
years.

Exposure to water, dirt, chemicals and heat can
damage the gas control and shut down the control
system. A NEMA 4 enclosure can reduce exposure to
environmental contaminants. See Electronic Ignition
Service manual, 70-6604.

The maintenance program should include regular
checkout of the system as outlined in the Startup and
Checkout section, and checkout of the control system as
described in the appliance manufacturer literature.

Maintenance frequency must be determined individually
for each application. Some considerations are:

Cycling frequency. Appliances that may cycle 20,000
times annually should be checked monthly.

Intermittent use. Appliances that are used seasonally
should be checked before shutdown and again before
the next use.

Consequence of unexpected shutdown. Where the
cost of an unexpected shutdown would be high, the
system should be checked more often.

Dusty, wet, or corrosive environment. Since these
environments can cause the gas control to deteriorate
more rapidly, the system should be checked more
often.

Any control should be replaced if it does not perform
properly on checkout or troubleshooting. In addition,
replace any module if it is wet or looks like it has ever been
wet. Protective enclosures, as described in the Planning
the Installation section, are recommended regardless of
checkout frequency.

TROUBLESHOOTING

IMPORTANT:

1.

The following service procedures are
provided as a general guide. Follow appli-
ance manufacturer service instructions if
available.

2.

Meter readings between gas control and
ignition module must be taken within the trial
for ignition period. Once the ignition module
shuts off, wait for retry or reset at the
thermostat.

3.

If any component does not function properly,
make sure it is correctly installed and wired
before replacing it.

4.

The ignition module cannot be repaired. If it
malfunctions, replace it.

5.

Only trained, experienced service techni-
cians should service hot surface ignition
systems.

6.

After servicing, verify proper system
operation.

Perform the checkout steps in the Startup and Checkout
section as the first step in troubleshooting. Then check the
troubleshooting sequence (Fig. 4) to pinpoint the cause of
the problem.

After troubleshooting, perform the checkout procedure
again to be sure the system is operating normally.

Содержание S8921D

Страница 1: ... 60 Hz Contact Rating at 120 Vac Hot Surface Igniter 5A Combustion Air Blower 3 FLA 10 LRA IMPORTANT The S8921D is to be used only in a 60 Hz system Be sure the system is not 50 Hz Hot Surface Igniter Norton Model 271 or equivalent NOTE If an igniter other than a Norton Model 271 is used the igniter must meet the following minimum specifications required over the life of the igniter Igniter must r...

Страница 2: ...A 4 enclosure is recommended for the ignition module see the Electronic Ignition Service manual 70 6604 Corrosive Chemicals Corrosive chemicals can attack the module and gas control eventually causing a failure If chemicals are used for routine cleaning avoid contact with the controls Where chemicals are suspended in air as in some industrial or agricultural applications NEMA 4 enclosure is recom ...

Страница 3: ...ly before doing any work on the unit Disconnect and tag the wires from the old module Label each wire as it is removed Remove the old module from its mounting location Mount New Ignition Module Mount the new module in the same location as the old module Protect the module from exposure to water moisture corrosive chemicals and excessive dust and grease Make certain that the ambient temperature at ...

Страница 4: ...ormer has adequate VA The ignition module requires 0 4A at 24 Vac Add the current draws of all other devices in the control circuit including the pilot and main valves in the gas control and multiply by 24 to determine the total VA requirement of these components Add this total to 9 6 VA for the ignition module The result is the minimum transformer VA rating Use a Class II trans former when replac...

Страница 5: ... gas control is energized 5 Gas control is energized for the trial for ignition time This time can be measured by connecting a voltmeter range set to measure approximately 24 Vac across the gas valve terminals 6 After the trial for ignition the between trial delay begins and the combustion air blower is turned off 7 The second trial begins with the hot surface igniter warmup followed by the combus...

Страница 6: ...nition The gas control opens for the ignition trial time The hot surface igniter stays powered for the ignition activation period and then the igniter turns off Near the end of the ignition trial time the flame rectification sensing circuit determines if the main burner flame is present If so the gas control remains open and the burner operation phase begins Burner Operation When the main burner i...

Страница 7: ...onsiderations are Cycling frequency Appliances that may cycle 20 000 times annually should be checked monthly Intermittent use Appliances that are used seasonally should be checked before shutdown and again before the next use Consequence of unexpected shutdown Where the cost of an unexpected shutdown would be high the system should be checked more often Dusty wet or corrosive environment Since th...

Страница 8: ... of module Re establish call for heat Check for 24 Vac across VALVE and VALVE GND terminals during trial for ignition Note Voltage present only during trial for ignition after air proving switch confims combustion air flow Replace module Check replace wiring to gas control Check replace gas control Note Ignition module will continue ignition cycle to lockout after 5 trials for ignition Troubleshoo...

Страница 9: ...em Checks Step 1 Check wiring harness Make sure 1 Connections to the ignition module air proving switch and gas control are clean and tight 2 Hot surface ignition cable provides good electrical continuity Step 2 Check ignition system grounding Nuisance shutdowns are often caused by a poor or erratic ground A common ground is required for the module flame sensor and main burner 1 Check for good met...

Страница 10: ...69 0924 2 10 S8921D HOT SURFACE IGNITION MODULE ...

Страница 11: ...69 0924 2 11 S8921D HOT SURFACE IGNITION MODULE ...

Страница 12: ...ted Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 3N7 69 0924 2 J S Rev 6 98 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 www honeywell com Printed in U S A on recycled paper containing at least 10 post consumer paper fibers ...

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