Honeywell S8921D Скачать руководство пользователя страница 4

69-0924—2

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S8921D HOT SURFACE IGNITION MODULE

Fig. 2. Typical wiring diagram for the S8921D.

GAS VALVE
CONTROL

S8921D HOT SURFACE IGNITER CONTROL

FLAME
SENSOR

BURNER 
GROUND

M7595

AUTO IGNITION 
SYSTEMS
ANSI Z21.20

S T A T U S   L E D :
1 .   F l a s h - I g n i t i o n   L o c k o u t
2     F l a s h - W e a k   F l a m e   S i g n a l
3     F l a s h - I n t e r n a l   E r r o r - R e p l a c e   C o n t r o l
P u l s i n g   " H e a r t b e a t " - N o r m a l   O p e r a t i o n

S8921D HOT SURFACE IGNITION

INPUT VOLTAGES = 120 & 24 VAC, 60HZ

HSI = 120V, 6.5A MAX

VALVE = 24V, 1A MAX TOTAL 24V LOAD = 0.2 + VALVE LOAD

120VAC HOT

570A0056

WARNING

!

Explosion hazard.  Can cause

serious injury or death.

This device can malfunction if
it gets wet.  Never try to use a

device that has been wet -- replace it.

  

GND

(BURNER)

24V

(GND)

VALVE

(GND)

24V

LED

P80

PS1

L2

L1

CAB

CAB

HS1

HS1

SENSE

VALVE

MPLS., MN 55422

120VAC NEUTRAL

P r e p u r g e   T i m e   =   3 0   S e c
I g n i t e r   W a r m u p   T i m e   =   3 4   s e c

AIR PROVING
SWITCH

SYSTEM
TRANSFORMER

LIMIT 
SWITCH

ROLLOUT
FUSE

THERMOSTAT

COMBUSTION
BLOWER

IGNITER
ELEMENT

L2 (N)

L1 (H)

TO 120 VAC
POWER SUPPLY

FUSE

INTERLOCK

Wire the Module

CAUTION

Hazardous Voltage.
Can Cause Personal Injury
Or Equipment Damage.

• Disconnect the power supply before installing or

servicing.

• Check the wiring diagram furnished by the

appliance manufacturer, if available. Carefully
follow the instructions and procedures outlined
in this section.

IMPORTANT:

1.

All wiring must comply with applicable
electrical codes and ordinances.

2.

Hot surface igniter leadwires should not be
allowed to rest against grounded metal
surfaces.

3.

A common ground is required for the S8921D
and the main burner. The 24V (GND) terminal
internally grounds one side of the transformer.
Any auxiliary safety controls or limits must not
be in the grounded leg of the transformer.

4.

Make sure the transformer has adequate VA.
The ignition module requires 0.4A at 24 Vac.
Add the current draws of all other devices in
the control circuit, including the pilot and main
valves in the gas control, and multiply by 24 to
determine the total VA requirement of these
components. Add this total to 9.6 VA (for the
ignition module). The result is the minimum
transformer VA rating. Use a Class II trans-
former when replacement is required.

5.

Check that L1 (hot) and L2 (neutral) are wired
to the proper terminals at the appliance and at
the S8921D. The S8921D is not sensitive to
line voltage polarity for flame sensing.
However, proper L1 and L2 wiring helps to
minimize the potential electrical shock hazard.

To Wire the Module:

1. Connect the wires to the S8921D Ignition Module as

shown in Fig. 2. Make sure that adequate system
ground is provided. Where a change in quick-
connect is required, cut off the original quick-
connect, strip the leadwire and firmly crimp in place
a new quick-connect.

2. Verify the thermostat anticipator setting as explained

in the preceding Important, item 4.

STARTUP AND CHECKOUT

Check out the gas control system:

At initial installation of the appliance.

As part of regular maintenance procedures.

At maintenance intervals determined by the application.

As the first step in troubleshooting.

Any time work is done on the system.

Maintenance frequency must be determined individually
for each application; see Maintenance section.

WARNING

Fire Or Explosion Hazard.
Can Cause Property Damage,
Severe Injury, Or Death.

• If you smell gas or suspect a gas leak, turn off

gas at manual service valve and evacuate the
building.

• Do not try to light any appliance; do not touch

any electrical switch or telephone in the building
until you are sure no spilled gas remains.

• Gas leak test must be done as described in the

following steps 1 and 6 for initial installation and
any time work is done involving the gas piping.

Содержание S8921D

Страница 1: ... 60 Hz Contact Rating at 120 Vac Hot Surface Igniter 5A Combustion Air Blower 3 FLA 10 LRA IMPORTANT The S8921D is to be used only in a 60 Hz system Be sure the system is not 50 Hz Hot Surface Igniter Norton Model 271 or equivalent NOTE If an igniter other than a Norton Model 271 is used the igniter must meet the following minimum specifications required over the life of the igniter Igniter must r...

Страница 2: ...A 4 enclosure is recommended for the ignition module see the Electronic Ignition Service manual 70 6604 Corrosive Chemicals Corrosive chemicals can attack the module and gas control eventually causing a failure If chemicals are used for routine cleaning avoid contact with the controls Where chemicals are suspended in air as in some industrial or agricultural applications NEMA 4 enclosure is recom ...

Страница 3: ...ly before doing any work on the unit Disconnect and tag the wires from the old module Label each wire as it is removed Remove the old module from its mounting location Mount New Ignition Module Mount the new module in the same location as the old module Protect the module from exposure to water moisture corrosive chemicals and excessive dust and grease Make certain that the ambient temperature at ...

Страница 4: ...ormer has adequate VA The ignition module requires 0 4A at 24 Vac Add the current draws of all other devices in the control circuit including the pilot and main valves in the gas control and multiply by 24 to determine the total VA requirement of these components Add this total to 9 6 VA for the ignition module The result is the minimum transformer VA rating Use a Class II trans former when replac...

Страница 5: ... gas control is energized 5 Gas control is energized for the trial for ignition time This time can be measured by connecting a voltmeter range set to measure approximately 24 Vac across the gas valve terminals 6 After the trial for ignition the between trial delay begins and the combustion air blower is turned off 7 The second trial begins with the hot surface igniter warmup followed by the combus...

Страница 6: ...nition The gas control opens for the ignition trial time The hot surface igniter stays powered for the ignition activation period and then the igniter turns off Near the end of the ignition trial time the flame rectification sensing circuit determines if the main burner flame is present If so the gas control remains open and the burner operation phase begins Burner Operation When the main burner i...

Страница 7: ...onsiderations are Cycling frequency Appliances that may cycle 20 000 times annually should be checked monthly Intermittent use Appliances that are used seasonally should be checked before shutdown and again before the next use Consequence of unexpected shutdown Where the cost of an unexpected shutdown would be high the system should be checked more often Dusty wet or corrosive environment Since th...

Страница 8: ... of module Re establish call for heat Check for 24 Vac across VALVE and VALVE GND terminals during trial for ignition Note Voltage present only during trial for ignition after air proving switch confims combustion air flow Replace module Check replace wiring to gas control Check replace gas control Note Ignition module will continue ignition cycle to lockout after 5 trials for ignition Troubleshoo...

Страница 9: ...em Checks Step 1 Check wiring harness Make sure 1 Connections to the ignition module air proving switch and gas control are clean and tight 2 Hot surface ignition cable provides good electrical continuity Step 2 Check ignition system grounding Nuisance shutdowns are often caused by a poor or erratic ground A common ground is required for the module flame sensor and main burner 1 Check for good met...

Страница 10: ...69 0924 2 10 S8921D HOT SURFACE IGNITION MODULE ...

Страница 11: ...69 0924 2 11 S8921D HOT SURFACE IGNITION MODULE ...

Страница 12: ...ted Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 3N7 69 0924 2 J S Rev 6 98 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 www honeywell com Printed in U S A on recycled paper containing at least 10 post consumer paper fibers ...

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