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SERIES 90 MODUTROL IV™ MOTORS

9

63-2631

CAUTION

Careless Installation Hazard.

Use of excessive force while adjusting cams 

damages the motor.

To avoid damaging motor end switches, set cams by 

moving only the top of the screwdriver.

CAUTION

Careless Installation Hazard.

Forcibly turning the motor shaft damages the gear 

train and stroke limit contacts.

Never turn motor shaft manually (by hand or with a 

wrench).

CAUTION

Equipment Damage Hazard.

Can damage the motor beyond repair.

Set cams by moving the top of the screwdriver only.

Pressing screwdriver against cam slot sides or use of 

excessive force can damage motor end switches.

Fig. 9. Terminals and adjustments.

Auxiliary Switches

Adjustable cams actuate the auxiliary switches. These cams 

can be set to actuate the switches at any angle within the 

stroke of the motor. Select switch differential of 1° or 10°.

Motors with factory-added auxiliary switches are shipped in the 

closed position (fully counterclockwise, as viewed from the 

power end). Auxiliary cam default actuates the switches 30° 

from full open with a 1° differential. With the motor in the closed 

(fully counterclockwise) position, the auxiliary switch breaks 

contacts R-B. See Fig. 7 (or the auxiliary switch Instruction 

Sheet) for auxiliary switch wiring.

NOTE: Auxiliary switches can only be added to motors that 

include auxiliary switch cams. (These cams cannot be 

field-added.)

NOTE: Series 2 Motors are shipped with auxiliary switch 

cams that permit acceptance of 220736A,B Internal 

Auxiliary Switch Kits. Refer to Form no. 63-2228 for 

220736A,B Installation Instructions.

Auxiliary Switch Adjustment

1.

Remove the top cover from the motor to gain access to 

the motor terminals and auxiliary cams.

2.

Disconnect the controller from the motor.

3.

Connect a potentiometer to the motor as shown in Fig. 6.

4.

Using the potentiometer, drive the motor to the position 

where the auxiliary equipment is to be switched.

5.

For a 1° switch differential, check continuity of the 

auxiliary switch contacts R-B and rotate the cam as 

follows:

a. If the contacts are open, rotate the cam clockwise 

until the R-B contacts close.

b. If the contacts are closed, rotate the cam 

counterclockwise until the R-B contacts open.

6.

For a 10° switch differential:

a. Spring return models: rotate the cam approximately 

180° so that the slow-rise portion of the cam 

actuates the switch. Then check continuity of the 

auxiliary switch contacts R-B

b. Non-spring return models: check continuity of the 

auxiliary switch contacts R-B.

7.

Rotate the cam as follows:

a. If the contacts are open, rotate the cam 

counterclockwise until the R-B contacts close.

b. If the contacts are closed, rotate the cam clockwise 

until the R-B contacts open.

8.

Check for proper auxiliary equipment differential and 

switching by driving the motor though the full stroke in 

both directions.

9.

Disconnect the potentiometer, reconnect the controller, 

and replace the motor top cover.

NOTE: Changing the differential from 1° to 10° reverses the 

switching action. For example, with a 10° differential, 

switch contacts R-B make and R-W break on a 

counterclockwise (closed) rotation. With a 1° 

differential, switch contacts R-W make and R-B break 

on a counterclockwise (closed) rotation.

INNER AUXILIARY

SWITCH

INNER AUXILIARY

SWITCH CAM (BLUE)

POWER

END

OUTER AUXILIARY

SWITCH CAM (RED)

OUTER AUXILIARY

SWITCH

ADJUSTABLE STROKE POTENTIOMETER

NOTE:  

NOT ALL FEATURES AVAILABLE ON ALL MODELS.

M13707

W

B

R

T

2

T

1

Содержание Modutrol IV M945F

Страница 1: ...t of older motors is available Motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary switches are available factory mounted or can be field added Nominal timing standard of 30 seconds 90 stroke and 60 seconds 160 stroke Other timings available Spring return motors can operate valve linkages form power end or auxiliary end shafts for normally closed or normally ...

Страница 2: ...ble 1 Modutrol IV Series 2 Version Order Number Guide NOTE Torque designation corresponds to torque rating at standard timing nominally 60 sec for 160 and 30 sec for 90 except for 300 lb in motors which have timings of 2 or 4 min Dimensions See Fig 1 Electrical Ratings See Table 2 Control Inputs Proportional Series 90 NOTE Motor Series 90 control can be either Electronic or Mechanical 135 ohm Auxi...

Страница 3: ... JUNCTION BOX MOTOR AUXILARY END POWER END ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 8 124 5 9 16 141 1 4 7 5 13 16 148 1 POWER END 2 3 1 1 2 37 3 4 19 SPRING RETURN MODEL SHOWN FOR HIGH TORQUE 60 LB IN SPRING RETURN MODELS 8 3 4 222 FOR NON SPRING RETUIRN MODELS 7 5 16 185 FOR HIGH TORQUE 60 LB IN SPRING R...

Страница 4: ...c 50 60 Hz primary 24 Vac secondary quick connect terminals 50017460 003 Internal Transformer 120 Vac 50 60 Hz primary 24 Vac secondary quick connect terminals 7617ADW Crank Arm approximately 0 75 inch shorter than 7616BR Crank Arm Can rotate through downward position and clear base of motor without requiring use of adapter bracket Q100 Linkage connects Modutrol Motor to V51 Butterfly Valve Requir...

Страница 5: ...tall motors with the crankshaft horizontal Improper motor mounting can result in inadequate motor gear train lubrication Use the following guidelines for proper motor mounting Always install motors with the crankshaft horizontal Mounting flanges extending from motor housing base are drilled for 1 4 inch 6 4 mm machine screws or bolts Non Spring Return Motors are shipped from the factory in the clo...

Страница 6: ...l valve applications Applications with the Q5001 Valve Linkage do not require the 220738A Adapter Bracket see Fig 4 Junction Box When used with liquid tight conduit connectors the junction box provides NEMA 3 weather protection for the motor The junction box standard with replacement motors encloses the terminals and provides knockouts for wiring conduits Housing an internal transformer or interna...

Страница 7: ...he motor 3 Connect a potentiometer to the motor as shown in Fig 6 IMPORTANT Detach linkage from motor before adjusting stroke Adjustable Stroke The stroke adjustment is made by means of two potentiometers the stroke and sensitivity potentiometers When viewing from the power end of the motor the stroke potentiometer is to the far left and sensitivity potentiometer is to the far right see Fig 8 To s...

Страница 8: ...arization Potentiometer Adjustable timing for M9181D1024 The timing potentiometer the second from the right see Fig 8 sets the timing to 1minute if turned fully CCW 2 minutes if turned to its middle point and 4 minutes if turned fully CW M13706 POWER END OF MOTOR AUXILIARY SWITCH CAMS STROKE POTENTIOMETER LINEARIZATION POTENTIOMETER SENSITIVITY POTENTIOMETER TIMING POTENTIOMETER M9181D1024 ONLY In...

Страница 9: ... Remove the top cover from the motor to gain access to the motor terminals and auxiliary cams 2 Disconnect the controller from the motor 3 Connect a potentiometer to the motor as shown in Fig 6 4 Using the potentiometer drive the motor to the position where the auxiliary equipment is to be switched 5 For a 1 switch differential check continuity of the auxiliary switch contacts R B and rotate the c...

Страница 10: ...ion necessary to correct the controlled medium change 4 As the motor shaft rotates it turns the feedback potentiometer rebalancing the bridge circuit stopping the motor Table 7 Modutrol IV Motor Operation Fig 10 Attaching a shunt resistor to TRADELINE motors Table 8 Cam Arrangements Motor Type Signal Resulting Action Non Spring Return or Spring Return Open W and short R to B drives open Open B and...

Страница 11: ...F MOTOR OPEN MOTOR CLOSE POWER END OUTER AUXILIARY CAM BLUE LEFT OUTER AUXILIARY SWITCH FAST RISEPORTION APPROX 1 DIFF 1 8 INCH STRAIGHT BLADE SCREWDRIVER RIGHT INNER AUXILIARY SWITCH SLOW RISE PORTION APPROX 10 DIFF INNER AUXILIARY CAM RED FAST RISE PORTION APPROX 1 DIFF FAST RISE PORTION APPROX 1 DIFF SLOW RISE PORTION APPROX 10 DIFF MOTOR OPEN MOTOR CLOSE POWER END OUTER AUXILIARY CAM RED LEFT ...

Страница 12: ...n power interruption 6 Return the controller to the desired setting before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank arm from shaft of old motor and remove the old motor 3 Determine necessity of the mounting bracket If the linkage can reach the new motor shaft position and the crank arm has clearance for the necessary ro...

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