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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS

63-2629—2

4

Approvals:

Underwriters Laboratories Inc. Listed: File No. E4436, Guide 

No. XAPX.

Canadian Standards Association Certified: General Listed File 

No. LR1620, Guide No. 400-E.

U.S. Patents: pending

Accessories:

220736A Internal Auxiliary Switch Kit; one switch, can be field-

installed.

220736B Internal Auxiliary Switch Kit; two switches, can be 

field-installed.

220738A Adapter Bracket raises motor shaft height by 3/4 inch 

(19 mm) to match that of previous Modutrol Motor models.

220741A Screw Terminal Adapter converts the standard quick-

connect terminals to screw terminals.

221455A Infinitely Adjustable Crank Arm, can rotate through 

downward position and clear motor base without requiring 

an adapter bracket.

220738A Adapter Bracket for Modutrol IV Motor to match shaft 

height of Modutrol III Motor

4074ERU Weatherproofing Kit provides NEMA 3 rating for 

Modutrol IV Motors mounted in position other than upright.

50017460-001 Internal Transformer; 24/120/230 Vac 50/60 Hz 

primary, 24 Vac secondary, quick connect terminals.

50017460-003 Internal Transformer; 120 Vac 50/60 Hz 

primary, 24 Vac secondary, quick connect terminals.

7617ADW Crank Arm, can rotate through downward position 

and clear motor base without requiring an adapter bracket.

Q100 Linkage connects Modutrol Motor to V51 Butterfly Valve. 

Requires the 220738A Adapter Bracket.

Q181 Auxiliary Potentiometer for sequence or unison control of 

1 to 4 additional modulating (Series 90) motors.

Q5001 Bracket and Linkage Assembly connects Modutrol IV 

Motor to water or steam valve.

Q605 Damper Linkage connects motor to damper. Includes 

motor crank arm.

Q607 External Auxiliary Switch controls auxiliary equipment as 

a function of motor position.

ES650-117 Explosion-Proof Housing encloses motor for use in 

explosive atmospheres. Not for use with Q5001 (or any 

other valve linkages). Order separately from Nelson Enclo-

sures. To order, contact: Nelson Enclosures and Controls, 

(281) 449-6271; or write to:

Nelson Enclosures and Controls

P.O. Box 471650

Tulsa, OK 74147-1650

Requires Honeywell 7617DM Coupling.

INSTALLATION

When Installing this Product...

1.

Read these instructions carefully. Failure to follow them 

could damage the product or cause a hazardous 

condition.

2.

Check the ratings given in the instructions and on the 

product to make sure the product is suitable for your 

application.

3.

Installer must be a trained, experienced service 

technician.

4.

After installation is complete, check out product 

operation as provided in these instructions.

CAUTION

Electrical Shock or Equipment Damage Hazard.

Can shock individuals or short equipment 

circuitry.

Disconnect all power supplies before installation.

Motors with auxiliary switches can have more than one 

disconnect.

CAUTION

Equipment Damage Hazard.

Can damage the motor beyond repair.

Never turn the motor shaft by hand or with a wrench.

Forcibly turning the motor shaft damages the gear train 

and stroke limit contacts.

IMPORTANT

Always conduct a thorough checkout when 

installation is complete.

Location

Allow enough clearance for accessory installation and motor 

servicing when selecting a location (see Fig. 1). If located 

outdoors, use liquid-tight conduit connectors with the junction 

box to provide NEMA 3 weather protection. If mounted 

outdoors in a position other than upright, install a 4074ERU 

Weatherproofing Kit and liquid-tight connectors to provide 

NEMA 3 protection.

CAUTION

Motor Damage Hazard.

Deteriorating vapors and acid fumes can damage 

metal parts.

Install motor in areas free of acid fumes and other 

deteriorating vapors.

In excessive salt environments, mounting base and screws 

should be zinc or cadmium plated, not stainless steel or brass. 

Use the 220738A Adapter Bracket for mounting on these 

surfaces.

Mounting

Use the following guidelines for proper motor mounting:

• Always install motors with the crankshaft horizontal.

• Mounting flanges extending from motor housing base are 

drilled for 1/4 inch (6.4 mm) machine screws or bolts.

• Non-Spring Return Motors are shipped from the factory in 

the closed position (at the limit of counterclockwise rotation, 

as viewed from the power end of the motor).

• Spring Return Motors are shipped from the factory in their 

normal position.

• Normally closed models are shipped at the limit of 

counterclockwise rotation, as viewed from the power end of 

the motor.

NOTE: Refer to Fig. 2 for graphical representation of 

fully-open and fully-closed positions.

Содержание Modutrol IV M6284A1030

Страница 1: ... are standard screw terminal adapter is available Adapter bracket for matching shaft height of older motors is available Motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary switches are available factory mounted or can be field added Nominal timing standard of 30 seconds 90 stroke and 60 seconds 160 stroke Other timings available Spring return motors can oper...

Страница 2: ...able 2 Series 61 and 62 Modutrol IV Motor Power Consumption Ratings Auxiliary Switch Ratings See Table 3 Control Inputs Floating three wire Series 60 drive open hold drive closed Series 62 models include an internal electrically isolated feed back potentiometer that provides shaft position indication Table 3 Auxiliary Switch Ratings Ambient Temperature Ratings Maximum 150 F 66 C at 25 duty cycle M...

Страница 3: ...0 30 60 60 6 8 35 4 0 120 13 6 70 7 9 150 17 0 300 34 0 60 120 300 34 0 600 68 0 120 240 150 17 0 300 34 0 a Timings apply to all TRADELINE models Some OEM models are available with non standard timing torque b Torque ratings for dual ended shaft motors are the sum of the shaft torques power end torque plus auxiliary end torque c Breakaway torque is the maximum torque available to overcome occasio...

Страница 4: ...ing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these in...

Страница 5: ...r with the bracket 1 Mount the bracket to the equipment with existing or stan dard bolts 2 Using the provided bolts mount the motor to the bracket threaded holes See Fig 3 For valve linkage applications other than the Q5001 1 Mount the bracket to the linkage 2 Position the motor on the bracket to align the motor shaft with the linkage 3 Attach the motor to the bracket with the four bolts provided ...

Страница 6: ... one disconnect IMPORTANT All wiring must agree with applicable codes ordinances and regulations 1 Ensure that the voltage and frequency stamped on the motor correspond with the power supply characteristics 2 When connecting several motors in parallel ensure that the power supply VA rating is large enough to provide power to all motors used without overloading 3 Fig 5 shows that motor terminals ar...

Страница 7: ...the motor the stroke potentiometer is to the far left The sensitivity potentiometer is to the far right To set the stroke to 160 maximum position turn both potentiometers fully clockwise using a 1 8 inch straight blade screwdriver To set the stroke at 90 minimum position turn both potentiometers fully counter clockwise Setting the potentiometer anywhere between fully clockwise and fully counter cl...

Страница 8: ...These cams can be set to actuate the switches at any angle within the motor stroke Select switch differential of 1 or 10 Motors with factory added auxiliary switches are shipped in the closed position fully counterclockwise as viewed from the power end Auxiliary cam default actuates the switches 30 from fully open with a 1 differential With the motor in the closed fully counterclockwise position t...

Страница 9: ...R B contacts close b If the contacts are closed rotate the cam counterclockwise until the R B contacts open 6 For a switch differential of 10 a For Spring Return models rotate the cam approximately 180 so the slow rise portion of the cam actuates the switch Then check continuity of the auxiliary switch contacts R B b For Non Spring Return models check continuity of the auxiliary switch contacts R ...

Страница 10: ...before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank arm from the shaft of the old motor and remove the old motor 3 Determine mounting bracket necessity If the linkage can reach the new motor shaft position and the crank arm has clearance for the necessary rotation the bracket is not required Use the 220738A Adapter Bracket ...

Страница 11: ...SERIES 61 AND SERIES 62 MODUTROL IV MOTORS 11 63 2629 2 ...

Страница 12: ...ll Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 customer honeywell com SERIES 61 AND SERIES 62 MODUTROL IV MOTORS U S Registered Trademark 2006 Honeywell International Inc 63 2629 2 C H Rev 11 06 ...

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