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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS

63-2629—2

10

OPERATION

Use Series 61 and 62 Modutrol IV Motors for standard Series 

60 operation (drive open, hold, drive closed). Series 62 motors 

can also be used with the feedback potentiometer as an input 

to the controller.

See Table 6 for details on motor response to controller signals.

NOTE: Reverse the wires at either the motor or controller.

To reverse the rotation direction of a non-spring return motor:

• Reverse the wires at terminals W and B.

Table 6. Modutrol IV Motor Operation.

CHECKOUT

After the installation and linkage adjustment, check the entire 

motor and control hookup. Proper checkout ensures that:

• The motor operates the load (damper or valve) properly.

• The motor responds properly to the controller as the input 

varies. See Table 6.

• The auxiliary switch, if used, operates at the desired point of 

motor rotation.

1.

Inspect motor, linkage, and valve or damper to ensure all 

mechanical connections are correct and secure.

NOTE: In damper installations, the pushrod should not 

extend more than a few inches past the ball 

joints.

2.

Ensure that there is adequate clearance for the linkage 

throughout the entire motor stroke without binding or 

striking other objects.

3.

Drive the motor fully open and fully closed. See Table 6.

NOTE: Refer to controller or system instructions for 

additional checkout procedures.

4.

For spring return motors, ensure that the valve or 

damper returns to its normal position when power is 

interrupted.

5.

Return controller to the desired setting before leaving the 

job.

REPLACEMENT

Damper Application

1.

Turn off power and remove wiring from the old motor.

2.

Remove the crank arm from the shaft of the old motor 

and remove the old motor.

3.

Determine mounting bracket necessity. If the linkage can 

reach the new motor shaft position and the crank arm 

has clearance for the necessary rotation, the bracket is 

not required. Use the 220738A Adapter Bracket or the 

221455A Crank Arm if the crank arm must rotate through 

the bottom plane of the motor.

a. If no bracket is required, mount the new motor 

directly to the equipment and refer to the 

Installation, Settings and Adjustments, and the Oper-

ation and Checkout sections.

b. If the bracket is required, refer to the Adapter Bracket 

section and Fig. 3 in addition to the 

Installation, Settings and Adjustments, and the Oper-

ation and Checkout sections.

4.

Use No. 12 or 1/4 inch machine screws or bolts to mount 

the new motor.

5.

Mount damper crank arm and linkage to the new motor 

shaft.

6.

Use the Checkout procedures to test the crank arm and 

linkage adjustment.

Valve Application

When replacing a motor in a valve application, the linkage type 

determines the necessity for the 220738A Adapter Bracket. 

With Q100, Q601 or Q618 Linkages, it is necessary to use the 

220738A to raise the motor shaft to the appropriate height. 

Valve applications with a Q5001 Linkage do not require the 

220738A Adapter Bracket. To operate Honeywell V5011 Two-

way or V5013 Three-way Valves through full stroke, use a 160° 

stroke motor.

Motor Type

Terminal Connection

Resulting 

Action

Series 61 Series 62

Non-Spring Return 

or Spring Return

R-W

4-1

ccw (closed)

R-B

4-2

cw (open)

Non-Spring Return None

None

stops (none)

Spring Return

-

None

spring return 

(closed)

Содержание Modutrol IV M6284A1030

Страница 1: ... are standard screw terminal adapter is available Adapter bracket for matching shaft height of older motors is available Motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary switches are available factory mounted or can be field added Nominal timing standard of 30 seconds 90 stroke and 60 seconds 160 stroke Other timings available Spring return motors can oper...

Страница 2: ...able 2 Series 61 and 62 Modutrol IV Motor Power Consumption Ratings Auxiliary Switch Ratings See Table 3 Control Inputs Floating three wire Series 60 drive open hold drive closed Series 62 models include an internal electrically isolated feed back potentiometer that provides shaft position indication Table 3 Auxiliary Switch Ratings Ambient Temperature Ratings Maximum 150 F 66 C at 25 duty cycle M...

Страница 3: ...0 30 60 60 6 8 35 4 0 120 13 6 70 7 9 150 17 0 300 34 0 60 120 300 34 0 600 68 0 120 240 150 17 0 300 34 0 a Timings apply to all TRADELINE models Some OEM models are available with non standard timing torque b Torque ratings for dual ended shaft motors are the sum of the shaft torques power end torque plus auxiliary end torque c Breakaway torque is the maximum torque available to overcome occasio...

Страница 4: ...ing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these in...

Страница 5: ...r with the bracket 1 Mount the bracket to the equipment with existing or stan dard bolts 2 Using the provided bolts mount the motor to the bracket threaded holes See Fig 3 For valve linkage applications other than the Q5001 1 Mount the bracket to the linkage 2 Position the motor on the bracket to align the motor shaft with the linkage 3 Attach the motor to the bracket with the four bolts provided ...

Страница 6: ... one disconnect IMPORTANT All wiring must agree with applicable codes ordinances and regulations 1 Ensure that the voltage and frequency stamped on the motor correspond with the power supply characteristics 2 When connecting several motors in parallel ensure that the power supply VA rating is large enough to provide power to all motors used without overloading 3 Fig 5 shows that motor terminals ar...

Страница 7: ...the motor the stroke potentiometer is to the far left The sensitivity potentiometer is to the far right To set the stroke to 160 maximum position turn both potentiometers fully clockwise using a 1 8 inch straight blade screwdriver To set the stroke at 90 minimum position turn both potentiometers fully counter clockwise Setting the potentiometer anywhere between fully clockwise and fully counter cl...

Страница 8: ...These cams can be set to actuate the switches at any angle within the motor stroke Select switch differential of 1 or 10 Motors with factory added auxiliary switches are shipped in the closed position fully counterclockwise as viewed from the power end Auxiliary cam default actuates the switches 30 from fully open with a 1 differential With the motor in the closed fully counterclockwise position t...

Страница 9: ...R B contacts close b If the contacts are closed rotate the cam counterclockwise until the R B contacts open 6 For a switch differential of 10 a For Spring Return models rotate the cam approximately 180 so the slow rise portion of the cam actuates the switch Then check continuity of the auxiliary switch contacts R B b For Non Spring Return models check continuity of the auxiliary switch contacts R ...

Страница 10: ...before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank arm from the shaft of the old motor and remove the old motor 3 Determine mounting bracket necessity If the linkage can reach the new motor shaft position and the crank arm has clearance for the necessary rotation the bracket is not required Use the 220738A Adapter Bracket ...

Страница 11: ...SERIES 61 AND SERIES 62 MODUTROL IV MOTORS 11 63 2629 2 ...

Страница 12: ...ll Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 customer honeywell com SERIES 61 AND SERIES 62 MODUTROL IV MOTORS U S Registered Trademark 2006 Honeywell International Inc 63 2629 2 C H Rev 11 06 ...

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