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COMFORTPOINT PROGRAMMABLE LON, VAV/UNITARY CONTROLLERS

Automation and Control Solutions

Honeywell International Inc.

Honeywell Limited-Honeywell Limitée

1985 Douglas Drive North

35 Dynamic Drive

Golden Valley, MN  55422

Toronto, Ontario  M1V 4Z9

customer.honeywell.com

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© 2009 Honeywell International Inc.
62-0288—03    K.K.  03-09 

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• Loosen the two bolts on the actuator clamp to

release the actuator from the shaft.

• Remove the controller’s mounting screws.

• Gently pull the controller and actuator assembly

straight out, until the assembly is clear of the

actuator shaft.

5.

Mount the new controller and actuator assembly (see

“Installation” on page 2).

6.

Reconnect the two air flow pickup tubes to the pressure

sensor (see “Piping (CP-VL0000AS, CP-VL4022AS,

CP-VL4024NS, CP-VL6436AS, and CP-VL6438NS)” on

page 5).

7.

Replace the terminal blocks:

• Insert each terminal block onto its alignment pins.

• Press straight down to firmly seat it.

• Repeat for each terminal block.

8.

Restore power to the controller.

9.

Perform checkout.

Controller Replacement (CP-VL4024NS and 

CP-VL6438NS)

Perform the following to replace the CP-VL4024NS and 

CP-VL6438NS controllers:

1.

Remove all power from the controller.

2.

Remove the two air flow pickup connections from the

pressure sensor.

3.

Remove the terminal blocks.

4.

Remove the old controller from its mounting.

IMPORTANT 

(FOR CONTROLLERS MOUNTED TO A DIN RAIL):

1. Push straight up from the bottom to release the top

pins.

2. Rotate the top of the controller outwards to release

the bottom flex connectors (see Fig. 8 on page 5).

5.

Mount the new controller.

• see “Installation” on page 2

6.

Reconnect the two air flow pickup tubes to the pressure

sensor (see “Piping (CP-VL0000AS, CP-VL4022AS,

CP-VL4024NS, CP-VL6436AS, and CP-VL6438NS)” on

page 5).

7.

Replace the terminal blocks:

• Insert each terminal block onto its alignment pins.

• Press straight down to firmly seat it.

• Repeat for each terminal block.

8.

Restore power to the controller.

9.

Perform checkout.

Controller Replacement (CP-UL1012S, 

CP-UL4024S, and CP-UL6438S)

Perform the following to replace the CP-UL1012S, 

CP-UL4024S, and CP-UL6438S controllers:

1.

Remove all power from the controller.

2.

Remove the terminal blocks.

3.

Remove the old controller from its mounting.

IMPORTANT 

(FOR CONTROLLERS MOUNTED TO A DIN RAIL):

1. Push straight up from the bottom to release the top

pins.

2. Rotate the top of the controller outwards to release

the bottom flex connectors (see Fig. 8 on page 5).

4.

Mount the new controller (see “Installation” on page 2).

5.

Replace the terminal blocks:

• Insert each terminal block onto its alignment pins.

• Press straight down to firmly seat it.

• Repeat for each terminal block.

6.

Restore power to the controller.

7.

Perform checkout.

By using this Honeywell literature, you agree that Honeywell will have no 

liability for any damages arising out of your use or modification to, the 

literature.  You  will  defend  and  indemnify  Honeywell,  its  affiliates  and 

subsidiaries, from and against any liability, cost, or damages, including 

attorneys’ fees, arising out of, or resulting from, any modification to the 

literature by you.

Содержание CP-UL1012S

Страница 1: ...mmunica tions Each controller has flexible universal inputs for external sensors digital inputs and a combination of analog and digital Triac outputs The eight models are described in Table 1 The photo to the left is the model CP VL6436AS which includes the actuator Table 1 Controller configurations a One Universal Input UI 1 is user selectable as a fast digital pulse meter Each controller communi...

Страница 2: ...nd access to the Neuron Service Pin The controller may be mounted in any orientation IMPORTANT Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller or in areas where escaping gas or other explosive vapors are present See Fig 4 Fig 7 on page 4 for mounting dimensions For CP VL0000AS CP VL4022AS and CP VL6436AS models the actuator is mou...

Страница 3: ...0 degrees a Manually open the damper fully rotate clockwise b The actuator is shipped with the mechanical end limits set at 95 degrees Adjust the two mechanical end limit set screws to provide the desired amount of rotation Adjust the two set screws closer together to reduce the rotation travel c Tighten the two mechanical end limit screws Phillips 2 screwdriver 26 5 31 lb in 3 0 3 5 Nm torque d U...

Страница 4: ...ATION PANEL MOUNTING HOLE 4X 3 16 IN 4 5 M28647 5 3 64 128 8 5 16 211 6 29 64 164 1 55 64 47 6 17 64 159 7 16 11 DEPTH IS 2 1 4 57 M28649 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION 3 16 4 5 PANEL MOUNTING HOLE 4X 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 2 3 4 5 6 7 8 9 0 1 2 1 1 1 2 3 4 5 6 7 8 9 0 1 2 DEPTH IS 2 1 4 57 4 13 16 12...

Страница 5: ...CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS Air flow Pickup For CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS connect the air flow pickup to the two restrictor ports on the controller see Fig 9 NOTES Use 1 4 inch 6 mm outside diameter with a 0 040 in 1 mm wall thickness plenum rated 1219 FR 94V 2 tubing Always use a fresh cut on the end of the tubing that conn...

Страница 6: ...removing connections from the 24 Vac power 24 Vac 24 Vac COM earth ground EGND and 20 Vdc power 20 Vdc terminals IMPORTANT Use the heaviest gauge wire available up to 14 AWG 2 0 sq mm with a minimum of 18 AWG 1 0 sq mm for all power and earth ground wiring Screw type terminal blocks are designed to accept up to one 14 AWG 2 0 sq mm conductor or up to two 18 AWG 1 0 sq mm conductors More than two w...

Страница 7: ...res to 3 16 in 5 mm before inserting them into the terminal and tightening the screw 5 Pull on each wire in all terminals to check for good mechanical connection Fig 13 Attaching two or more wires at terminal blocks Controller Replacement CP VL0000AS CP VL4022AS and CP VL6436AS For CP VL0000AS CP VL4022AS and CP VL6436AS controllers which are hard wired to an actuator perform the following actions...

Страница 8: ...ler from its mounting IMPORTANT FOR CONTROLLERS MOUNTED TO A DIN RAIL 1 Push straight up from the bottom to release the top pins 2 Rotate the top of the controller outwards to release the bottom flex connectors see Fig 8 on page 5 5 Mount the new controller see Installation on page 2 6 Reconnect the two air flow pickup tubes to the pressure sensor see Piping CP VL0000AS CP VL4022AS CP VL4024NS CP ...

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