Honeywell GmbH
2
Translation of original - EN1H-1375GE23 R1014
EN
Contents
1. Safety Guidelines ...............................................................................3
1.1 Safety instructions in this manual .........................................................3
1.2 Safety instructions in the system ..........................................................3
1.3 General safety instructions ...................................................................3
1.4 Further safety regulations .....................................................................3
1.5 Unauthorised operation types ...............................................................3
1.6 Residual dangers in handling the compact booster unit .......................3
1.6.1 Mechanical residual dangers ......................................................3
1.6.2 Residual dangers pertaining to fluids ..........................................4
1.6.3 Residual electrical hazards .........................................................4
1.6.4 Thermal hazards .........................................................................4
1.6.5 Residual biological hazards ........................................................4
1.6.6 Residual chemical hazards .........................................................4
1.6.7 Consequences and dangers that result from not observing the
manual ........................................................................................4
1.7 Basic Safety Measures .........................................................................5
1.7.1 Keep information available ..........................................................5
1.7.2 For environmental protection ......................................................5
1.7.3 Modifications to the compact booster unit ...................................5
1.8 Duty of due care of the operator ...........................................................5
1.9 Safety instructions for the operator/operating personnel ......................5
1.10Safety instructions for maintenance, inspections and assembly work ..5
1.11Requirements for operating personnel .................................................5
1.11.1Operating personnel ...................................................................5
1.12Personal safety equipment ...................................................................5
2. General information ............................................................................6
2.1 Conformity with the following norms .....................................................6
2.1.1 Warranty and liability ...................................................................6
2.1.2 Storage and perfect condition .....................................................6
2.1.3 Illustrations ..................................................................................6
2.1.4 Symbols ......................................................................................6
2.2 Other applicable documents .................................................................6
2.3 Glossary ...............................................................................................6
3. Description ..........................................................................................7
3.1 Intended use .........................................................................................7
3.2 Non-intended use .................................................................................7
3.3 Version .................................................................................................7
3.3.1 Structure .....................................................................................7
3.4 Function ................................................................................................8
3.4.1 Installation type ...........................................................................8
3.4.2 Inlet side ......................................................................................8
3.4.3 Outlet side ...................................................................................8
3.4.4 Switch cabinet .............................................................................8
3.5 Mode of operation .................................................................................9
3.5.1 Mode of automatic operation .....................................................9
3.5.2 Mode of manual operation .........................................................9
3.5.3 Mode of operation for testing .....................................................9
3.5.4 Mode of operation for protection against dry running ................9
3.5.5 Mode of operation for temperature monitoring ............................9
3.5.6 Mode of operation for refilling ....................................................9
3.5.7 Mode of operation for flushing ...................................................9
3.5.8 Mode of operation for separation of potable water ....................9
3.5.9 Mode of operation in the event of power loss ............................9
3.6 Options .................................................................................................9
4. Technical data ...................................................................................10
4.1 Construction dimensions ....................................................................11
4.2 Noise expectancy values ....................................................................11
4.3 Authorised environmental conditions ..................................................11
5. Shipping ............................................................................................12
5.1 Check condition upon delivery ............................................................12
5.2 Transportation ....................................................................................12
6. Assembly ...........................................................................................12
6.1 General safety instructions .................................................................12
6.2 Installation according to DIN 14462 ....................................................12
6.3 Installation according to DIN 1988 ......................................................12
6.4 Inspection before assembly ................................................................13
6.4.1 Installation site .........................................................................13
6.5 Installing the compact booster unit .....................................................13
6.6 Installing the pipelines ........................................................................13
6.6.1 Connecting the overflow ..........................................................13
6.6.2 Installing the compensator (optional) .......................................13
6.7 Buffer tank ..........................................................................................13
6.8 Protection against dry running ............................................................13
6.9 Installing valves ..................................................................................13
6.10Electrical connection ...........................................................................13
6.10.1Safety instructions ....................................................................14
6.10.2Connection specifications .........................................................14
6.10.3Connecting electrical accessories ...........................................14
6.10.4Connecting the limit switch .......................................................14
6.10.5Potential-free contacts ..............................................................14
6.11Standby indicator ................................................................................15
7. Start-up ..............................................................................................15
7.1 Safety instructions for start-up ............................................................15
7.2 Start-up requirements .........................................................................15
7.3 Initial operation ...................................................................................15
7.3.1 Settings .....................................................................................16
7.4 Switching the system on .....................................................................16
7.5 Start-up checklist ................................................................................16
8. Maintenance ......................................................................................17
8.1 Safety instructions for maintenance ....................................................17
8.2 Inspection ...........................................................................................17
8.2.1 Buffer tank ................................................................................17
8.2.2 Monitoring Operation ...............................................................18
8.2.3 Mode of operation in the event of power loss ..........................18
8.2.4 Checklist for Inspection ............................................................18
8.3 Maintenance .......................................................................................19
8.3.1 Setting the precharge pressure for the membrane pressure
vessel .......................................................................................19
8.3.2 Cleaning the dirt trap .................................................................19
8.3.3 Checklist for maintenance work ...............................................19
9. Troubleshooting ...............................................................................19
9.1 Possible malfunctions / Errors ............................................................19
9.2 Possible causes / Elimination .............................................................20
10. Shut-down, restart ............................................................................21
10.1Shutting down the compact booster unit ............................................21
10.2Restarting the compact booster unit ...................................................21
11. Storage ..............................................................................................21
11.1Short-term storage ..............................................................................21
11.2Storage/Preservation ..........................................................................21
11.3Storage conditions ..............................................................................21
12. Disassembly, disposal .....................................................................21
12.1Safety instructions for disassembly ....................................................21
13. Spare parts ........................................................................................22
13.1Parts index CBU145 ...........................................................................22
14. Start-up protocol ...............................................................................23
15. Declaration of no objection .............................................................24
16. Proof of Maintenance .......................................................................25
