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EN1H-1374GE23 R1014  -  Translation of original

5

Honeywell GmbH

GB

1.7 Basic Safety Measures
1.7.1 Keep information available

This manual has to be stored. It has to be ensured that all persons who 
operate the compact booster unit have access to the manual at all times.

1.7.2 For environmental protection

1.7.3 Modifications to the compact booster unit

When using externally procured parts, there is no guarantee that these are 
designed and constructed to tolerate demands made upon them or whether 
they comply with safety regulations.
For safety reasons, no unauthorised modifications may be made to the 
compact booster unit.
Parts and special equipment not delivered by Honeywell are also not autho-
rised by Honeywell for use.

1.8 Duty of due care of the operator

This compact booster unit was designed and constructed according to a risk 
assessment and after careful selection of the harmonised standards that 
apply, as well as according to further technical specifications. It thus 
complies with best practice and guarantees the highest safety standard.
This level of safety can only be attained during operational practice if all 
required safety measures have been taken. It is the duty of care of the 
operator of the compact booster unit to plan these measures and enforce 
their implementation.
In particular, the operator must ensure that
• the compact booster unit is only operated as intended
• the compact booster unit is only operated in perfect working condition.
• the required personal safety gear for operating, maintenance and repair 

personnel is available and is used

• the manual has to be kept legible at all times and stored on-site with the 

compact booster unit.

• the compact booster unit is assembled, commissioned, operated, main-

tained, and shut down solely by sufficiently qualified and authorised 
personnel.

• this personnel is regularly instructed on all relevant questions of work 

safety and environmental protection, and has also read and understood 
the manual and particularly the safety instructions it contains.

• none of the safety and warning signs attached to the compact booster unit 

are removed and all remain legible.

• a hazard assessment (according to the Safety at Work Act § 5) is 

conducted to detect further hazards that may arise from the particular 
working conditions on-site where the compact booster unit is operated.

• all further information and safety instructions which arise from the hazard 

assessment process shall be summarised in operating instructions 
(according to the work equipment regulation § 6).

• measures for the decontamination of systems that pump hazardous 

medium are stated in the operating manual

• the drain output lines are sufficiently dimensioned 

1.9 Safety instructions for the operator/operating personnel 

• Provide on-site protection against contact for hot,cold, and moving parts 

and check if they function properly. 

• Do not remove the protection against contact during operation of the 

pump. 

• Eliminate hazards caused by electrical energy (for details refer to the 

country specific regulations and/or local power supply companies).

1.10 Safety instructions for maintenance, inspections and 

assembly work

• Alterations or modifications of the system are only permitted with the 

consent of the manufacturer. 

• Use only original parts or parts authorised by the manufacturer.
• Use of parts other than those authorised may lead to loss of liability for 

any damage they may cause.

• Perform service on the system only when the machine is off. 
• The pump housing has to be at ambient temperature. 
• The pump housing has to be depressurised and empty. 
• The procedures described in the manual for shutting down the system 

have to be observed under all circumstances. 

• Decontaminate systems that pump hazardous medium. 
• Reinstall safety equipment and protective devices and activate them 

again immediately after work on the system has been completed. Before 
starting up again, observe the start-up checklist.

• Keep unauthorised persons (e.g. children) away from the system. 

1.11 Requirements for operating personnel
1.11.1 Operating personnel

This compact booster system may only be asembled, started, operated, 
maintained, and shut down by persons who have been trained, instructed 
and authorised to do so.
In some cases, training can be arranged by the manufacturer if asked by the 
operator. 
Training or personnel to operate system may only be conducted under the 
supervision of specialised technicians. 
The relevant authorisations of the personnel are to be specified by the 
operating company in the form of an operating instruction.
Over and above this, special qualifications are required for the following 
tasks:
• Only electricians may perform work on electrical equipment.
• Assembly, maintenance, servicing and repair work may only be 

performed by qualified, specialist personnel

The basic regulations on work safety and accident prevention are to be 
observed.

1.11.1.1 Qualified personnel

Qualified personnel are persons who on account of their training, experience 
and instruction also their knowledge of the relevant norms, regulations, acci-
dent prevention regulations and operating conditions, including those 
persons responsible for the safety of the system, have been authorised to 
perform the relevant and required tasks, meanwhile being able to recognise 
and avoid dangers. This includes required knowledge of First Aid measures 
and the local ambulance services and facilities.

1.12 Personal safety equipment

No personal safety equipment is required to operate the compact booster 
unit. 

When operating or servicing the compact booster unit, the regulations 
concerning waste avoidance and the proper recycling or disposal of wa-
ste must be observed.
Particular attention must be paid that materials and agents dangerous 
to the groundwater such as fats, oils, coolants, solvent-based liquid de-
tergents, etc. do not pollute the ground or access the sewage system. 
These materials must be caught in suitable tanks, stored, transported 
and properly disposed of.

Содержание CBU144 Series

Страница 1: ...CBU144 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32303720 001 ...

Страница 2: ... separation of potable water 9 3 5 9 Mode of operation in the event of power loss 9 3 6 Options 9 4 Technical data 10 4 1 Construction dimensions 11 4 2 Noise expectancy values 11 4 3 Authorised environmental conditions 11 5 Shipping 12 5 1 Check condition upon delivery 12 5 2 Transportation 12 6 Assembly 12 6 1 General safety instructions 12 6 2 Installation according to DIN 14462 12 6 3 Installa...

Страница 3: ...e observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 4 Further safety regulations...

Страница 4: ...easures Environmental hazard caused by leakage of hazardous substances Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth syste...

Страница 5: ...rotection against contact during operation of the pump Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 10 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with the consent of the manufacturer Use only original parts or parts author...

Страница 6: ...individual cases from the actual compact booster unit version 2 1 4 Symbols 1 Start of a task description 2 Next work step Result of an action List of several options Reference to other documents 2 2 Other applicable documents Product data sheet CBU144 Operating instructions of the operating company Data sheets Documentation for the switch cabinet circuit diagram Wiring scheme for the external rem...

Страница 7: ... unit valves and connected piping The pressure switch and temperature sensor are installed wired and preset with standard default values in the factory Buffer tank with inlet and flushing apparatus as well as level overflow and dry running monitor The components are assembled and preset in the factory The electrical components are connected to the control unit of the booster station with plug conn...

Страница 8: ... and completely wired with the Compact Booster Unit Power supply for water level measure ment and solenoid valve is made possible via a plug connection to the switch cabinet 3 4 4 1 Automation Electro mechanical control unit Timer for 24 hour functional operation and weekly flushing cycle Manual automatic switch Phase monitor relays with rotation monitoring and phase failure protection Protection ...

Страница 9: ...ated in the automatic and manual modes 3 5 6 Mode of operation for refilling Refilling is done automatically via a float valve Water shortage and overflow are indicated as an error by the switch cabinet 3 5 7 Mode of operation for flushing Flushing of the potable water pipeline connected upstream can be activated by setting the digital timer in the switching cabinet via the solenoid valve The flus...

Страница 10: ...8 4 5 5 10 07 CBU144 50A 074 18 74 G2 DN50 7 4 2 4 9 8 7 5 13 6 CBU144 50A 085 18 85 G2 DN50 8 5 2 7 11 2 7 5 13 6 CBU144 50A 095 18 95 G2 DN50 9 5 3 2 12 7 11 19 47 CBU144 50A 105 18 105 G2 DN50 10 5 3 6 14 1 11 19 47 CBU144 65A 128 18 125 G2 DN65 12 5 1 5 14 15 26 7 CBU144 80B 052 36 51 G2 1 2 DN80 5 1 1 6 1 11 19 47 CBU144 80B 063 36 62 G2 1 2 DN80 6 2 1 1 7 3 11 19 47 CBU144 80B 073 36 72 G2 1...

Страница 11: ...G2 DN50 1372 208 1820 1965 412 CBU144 50A 105 G2 DN50 1372 208 1820 1965 413 CBU144 65A 128 G2 DN65 1372 223 1845 1990 449 CBU144 80B 052 G2 1 2 DN80 1425 257 1855 2000 395 CBU144 80B 063 G2 1 2 DN80 1425 257 1855 2000 395 CBU144 80B 073 G2 1 2 DN80 1425 257 1855 2000 399 CBU144 80B 084 G2 1 2 DN80 1425 257 1855 2000 413 CBU144 80B 094 G2 1 2 DN80 1425 257 1855 2000 416 CBU144 80B 104 G2 1 2 DN80 ...

Страница 12: ...ht information The compact booster unit is attached to wooden rails and wrapped in foil for transport and temporary storage All connection interfaces have protective lids Figure 6 Transporting the entire system Figure 7 Dividing the entire system for transportation Danger Danger for persons near by systems and the the environment that arises from the non intented use of the compact booster unit Op...

Страница 13: ...ays install pipelines so that they are free of tension The use of compensators with tie bars refer to the accessories section is recommended Caution Overflow not connected ª Danger of flooding the installation room Lead the overflow line to a drain with adequate dewatering capacity connection DN150 If kompensators are used to damper vibrations their durability has to be ascertained Compensators ha...

Страница 14: ...on protection IEC 60079 DIN VDE 0165 Faulty mains connection ª Damage to the electricity network short circuit Observe the conditions for technical connections of the local power supply companies Wrongly wired connections ª Destruction of electrical electronic components Work on electrical equipment may only be performed by specia list electric technicians Improperly connected wiring and lines e g...

Страница 15: ...efer to Chapter 5 If the switch on pressure is set to the wrong value it has to be changed as described in the pressure switch manual 11 Slowly close the shut off valve of the output and use the pressure guage to check if the system shuts off when the switch off pressure is reached refer to Chapter 5 If the switch off pressure is set to the wrong value it has to be changed as described in the inst...

Страница 16: ...m3 h and 14 l 50 m3 h with each further second Figure 12 Determining the flushing time 8 3 1 5 Check if the water shortage dry running protection is functioning 8 4 Switching the system on 1 Secure the shut off valves of the in and output against being closed 2 Operate the main switch to supply the system with voltage The green light goes on to signal standby mode 8 5 Start up checklist Refer to t...

Страница 17: ...e pump from the power supply Warning Hot surfaces of the pump housing ª Danger of burning The pump housing has to be at ambient temperature Warning Inappropriate lifting moving of heavy modules or components ª Personal and property damage When moving heavy modules or components use suitable transport devices lifting devices and lifting accessories Warning Unqualified persons working on the compact...

Страница 18: ...ogen Caution Dry running causes increased wear ª Damage to the pump unit Never operate the pump unit when it is empty Never close the shut off valve in the suction line and or supply line during operation Caution Exceeding the permissible temperature for the pumped medium ª Damage to the pumps Operation is not permitted with closed shut off valves over longer periods of time overheating of pump me...

Страница 19: ... may cause Reinstall safety equipment and protective devices and activate them again immediately after work on the system has been completed Before starting up again observe the start up checklist Observe the instructions for the membrane pressure vessel Danger Filling wrong gas in expansion vessel ª Danger of poisoning Only fill the pressure pad with nitrogen Caution Precharge pressure too high ª...

Страница 20: ...fective replace Instructions for the pump x Buffer tank is not full Check the water level in the buffer tank x x x x x x The system check valve is defective check and replace if necessary Instructions for the check valves x x x x x More water is removed than stated in the ordering data Consult the manufacturer x The motor protection switch is activated it is set wrong or the pump is stuck Compare ...

Страница 21: ...booster unit ª Danger to life The compact booster unit has to be voltage free during disas sembly Turning off the system with the motor protection switch does not securely shut off the motor inlet lines Only perform maintenance work on the compact booster unit if you are sure that the compact booster unit is free of power Secure the compact booster unit against being switched on unintentionally Da...

Страница 22: ... 1507B DN50 0904091 Movitec 1508B DN50 0904092 Movitec 1509B DN50 0904093 Movitec 1510B DN50 0904094 Movitec 2507 DN65 0904095 Movitec 4003 2 DN80 0904130 Movitec 4003 DN80 0904131 Movitec 4004 2 DN80 0904132 Movitec 4004 DN80 0904133 Movitec 4005 2 DN80 0904134 Movitec 4005 DN80 0904135 Movitec 4006 2 DN80 0904136 Movitec 4006 DN80 0904137 2 Pressure switch MCS 22 all 0904106 3 Solenoid valve 1 2...

Страница 23: ...ls then the TÜV has to be informed also The operating company or their customer herewith certifies to be fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram...

Страница 24: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Страница 25: ...ble water this central booster unit requires frequent maintenace contucted by enabled personal which needs to be documented after compleshion This compact booster unit is subject to the standards for potable water and guidelines for maintenance therein and have to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signature ...

Страница 26: ... 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Repre sentative Honeywell GmbH EN1H 1374GE23 R1014 Subject to change without notice 2014 Honeywell GmbH ...

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