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Honeywell GmbH

12

 Translation of original  -  EN1H-1377GE23 R1114

GB

9. Maintenance

9.1 Safety instructions for maintenance

Always observe the safety regualations and instructions. 

Observe the instructions for working on the pumps. 

9.2 Overview of inspection tasks

9.3 Inspection

9.3.1 Check protection against dry running

1. Close off drinking water backfeed.
2. Activate a consumer to pump the supply tank empty.

- When the supply tank is empty, the pump control has to shut the pump 

down within 10 - 15 seconds. A restart occurs only after pressing the 
Reset-key.

9.3.2 Check pressure hoses

1. Check pressure hoses for leaks and damage to the metal braiding.

- The hoses are to be replaced in case of leaks or severe damage to the 

metallic sheath.

9.3.3 Check pump control

1. Open consumer.
2. Ensure that all consumers are closed.
3. The pump must shut down after approx. 10 - 15 seconds after all consu-

mers are closed.

9.3.4 Check floating ring seal leakage

1. Check for leakage in the area between motor and pump housing.
2. In case of leakage the floating ring seal must be replaced.

- The replacement should be performed by Honeywell technical staff.

9.3.5 Check preload pressure of membrane pressure expan-

sion vessel

1. Remove protection cap.
2. Check preload pressure. If neccessary, set to 3.2 - 3.4 bar.

9.4 Maintenance

Maintenance should be performed by Honeywell technical staff.

• If necessary contact the service department at Honeywell.

Performance of tasks only by qualified personnel (see section 
1.10.1.1).

Danger

†

Danger of injury from electric voltage.

ª

High shock currents and burns from direct and indirect contact with 
live parts.



Turn off the power supply before maintaining the compact 
booster unit and secure it from being turned on.

Warning

†

Unqualified persons working on the compact booster unit 

ª

Danger of injury! 



Only let specially qualified personnel perfom repair and mainte-
nance work. 

Caution

†

Inappropriately maintained compact booster unit 

ª

The proper function of the compact booster unit can no longer be 
ensured! 



Maintain the compact booster unit regularly. 

In case of damage, please contact our service department. 
By setting up a maintenance schedule, the required maintenance to 
avoid expensive repairs and achieve fault-free and reliable functioning 
of the compact buster unit is held to a minimum.

Interval

Operation

semi-yearly

Check pump control
Check protection against dry running
Check pressure hoses
Check floating ring seal

To ensure that the compact booster unit can be operated reliably, the 
required inspections have to be conducted on time.

Interval: semi-yearly

Interval: semi-yearly

Interval: semi-yearly

Interval: semi-yearly

Slight wear of the floating ring seal is unavoidable and is accelerated by 
abrasive particles in the pumping medium.

Interval: semi-yearly

Maintenance should be performed by Honeywell technical staff.

Содержание CBU140

Страница 1: ...CBU140 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32304091 001 ...

Страница 2: ...struction dimensions 8 5 Shipping 9 5 1 Check condition upon delivery 9 5 2 Transportation 9 6 Assembly 9 6 1 General safety instructions 9 6 2 Installation according to EN1717 9 6 3 Inspection before assembly 10 6 3 1 Installation site 10 6 4 Installing the compact booster unit 10 6 5 Installing the pipelines 10 6 5 1 Water connection 10 6 5 2 Pressure connection 10 6 5 3 Connecting the overflow ...

Страница 3: ...must be observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 3 Further safety regul...

Страница 4: ...conditions Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always switch off power supply and secure against swit chi...

Страница 5: ...egulation 6 the drain output lines are sufficiently dimensioned 1 8 Safety instructions for the operator operating personnel Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 9 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with th...

Страница 6: ...intenance and service of the compact booster unit Unauthorised constructional modifications of the compact booster unit Improperly performed repairs Catastrophes through effect of a foreign object or force majeure 2 3 Storage and perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing...

Страница 7: ... nearly 55 dB A 3 4 Authorised environmental conditions 3 5 Type label Key for the serial number Pump medium Drinking water Without aggressive abrasive and solid components Flow rate up to 4m3 h 1 1 l s Pumping head up to 43 m Operating pressure max 6 bar Pre and pumping pressure must not exceed 6bar Switch on pressure pumps 2 5 bar System pressure pd max 6 bar Prepressure pumps pbefore max 1 bar ...

Страница 8: ...avitation damage storage damage Do not throttle the input of the compact booster unit to avoid cavitation damage Other modes of operations if not mentioned in the documentation have to be coordinated with the manufacturer 3 9 Non intended use The compact booster unit is not designed for operation outside Tempera ture light and moisture can lead to malfunctions and damaging devices Do not operate t...

Страница 9: ...All connection interfaces have protective lids Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before assembling the compact booster unit and secure it from being turned on Faulty mains connection ª Damage to the electricity network short circuit The electrical system must conform with the inst...

Страница 10: ...th water Make allowance for space for operating and maintenance tasks Install connecting cable with zero potential No load is allowed to be put on either the connections or the system Install pressure reducing valve ahead of the system to ensure that not more than 4bar prepressure is fed from the drinking water network It is recommended to install a stop valve and an external filter Avoid overly b...

Страница 11: ...ow up time can be reactivated 7 6 Start up checklist 8 Operation The pump is turned on automatically when a consumer is opened The pump is functioning If all consumers are closed then the pump shuts down automatically In case of water shortage the integrated protection against dry running shuts the pump down automatically The red light comes on in case of water shortage or malfunction With the Res...

Страница 12: ...be performed by Honeywell technical staff If necessary contact the service department at Honeywell Performance of tasks only by qualified personnel see section 1 10 1 1 Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before maintaining the compact booster unit and secure it from being turned on...

Страница 13: ...safety screws Adjust pump by hand so that the pump is not lying against the screws User Tank overflows Contamination in valve Eliminate dirt limescale in valve and replace floater if necessary Service 10 1Measures for elimination of pressure surges 10 1 1 Enlargement of the inlet line According to DIN 1988 Part 3 for amounts 0 5l s a minimal pipe inner diameter of 20mm is to be selected 10 1 2 Set...

Страница 14: ...s Compact Booster Unit single pump CBU140 from 2013 onwards Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before shut down the compact booster unit and secure it from being turned on Caution Damage during storage caused by frost humidity dirt UV radiation or pests ª Corrosion Contamination of...

Страница 15: ...s then the TÜV has to be informed as well The operating company or their customer hereby confirms being fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram ...

Страница 16: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Страница 17: ...inking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented This compact booster unit is subject to the standards for drinking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signat...

Страница 18: ...Honeywell GmbH 18 Translation of original EN1H 1377GE23 R1114 GB ...

Страница 19: ...EN1H 1377GE23 R1114 Translation of original 19 Honeywell GmbH GB ...

Страница 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1377GE23 R1114 Subject to change without notice 2014 Honeywell GmbH ...

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