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EN1H-1377GE23 R1114  -  Translation of original

11

Honeywell GmbH

GB

7. Start-up

7.1 Safety instructions for start-up

Inform yourself sufficiently about 
• the equipment of the compact booster unit
• the functionality of the compact booster unit
• the close surroundings of the compact booster unit
• the measures to be taken in an emergency

7.2 Start-up requirements 

Before start-up of the compact booster unit, the following points have to be 
ensured: 
• The compact booster unit has to be connected to all protective equipment 

according to the regulations. 

• The relevant VDE and country-specific regulations have to be adhered to 

and fulfilled.

• Connection of the drinking water backfeed is connected to the drinking 

water network.

• The systems electrical connections have been made according to regula-

tions.

7.3 Fill up and vent the pump and tank

1. Set the operating mode switch to 

drinking water backfeed

 for approx. 15 

seconds.
- The system tank is filled automatically.

2. Open the air bleed valve with a screwdriver or a square spanner.
3. Wait until water leaves the air bleed valve.

- When water leaves the air bleed valve, the system has been vented.

4. Close air bleed valve.
5. Open a consumer.
6. Turn the pump briefly on.

7.4 Switching the system on 

The system is automatically turned on, when the mains plug is inserted.

7.5 Function check

The system is set up, installed, connected and started according to specifi-
cations.

7.5.1 Checking the protection against dry running

1. Close the suction-side inlet.

- The system is continuously monitored for dry running by the pump 

control. If not enough pump medium is fed into the system (the flow 
stalls), the pump control shuts down after 10 to 15 seconds. By pressing 
the Reset-key, the follow-up time can be reactivated.

7.6 Start-up checklist

8. Operation

The pump is turned on automatically when a consumer is opened.
The pump is functioning.
If all consumers are closed, then the pump shuts down automatically.
In case of water shortage, the integrated protection against dry running 
shuts the pump down automatically.
The red light comes on in case of water shortage or malfunction.
With the Reset-key, the malfunction message can be reset.
As long as the Reset-key is pressed, the control unit is in manual operation 
mode.

Performance of tasks only by qualified personnel (see section 
1.10.1.1).

Warning

†

Danger from improper operation.

ª

Malfunctions



Before starting, the manual has to be read by the operator as 
well as by the responsible technical/operating personnel and 
has to be stored at the site of the compact booster unit at all 
times.



Adhere to local safety and accident regulations when starting 
the compact booster unit.

†

Damaged or improperly installed compact booster unit.

ª

Malfunctions



Check the compact booster unit for obvious signs of damage; 
eliminate any defects immediately or alert the supervising 
personnel.  The compact booster unit may only be operated in 
perfect working order.

Caution

†

Dry running pump 

ª

Damage to the pump/system! 



Ensure that there is no water shortage.

Work steps

finished

1

Read instructions.

2

Check the voltage supply and compare with the values 
on the type label.

3

Check the mechanical connection to the water supply 
system. Tighten the flanges and the screws.

4

Fill and ventilate the compact booster unit from the input 
side.

5

Check the refilling.

6

Check protection against dry running

7

Check the operating mode

8

Circumstances regarding the system that are not the 
same as stated in our documentation or ordering data, 
have to be noted in the start-up protocol.

9

Fill out the start-up protocol with the operator and show 
the operator how the machine functions.

Содержание CBU140

Страница 1: ...CBU140 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32304091 001 ...

Страница 2: ...struction dimensions 8 5 Shipping 9 5 1 Check condition upon delivery 9 5 2 Transportation 9 6 Assembly 9 6 1 General safety instructions 9 6 2 Installation according to EN1717 9 6 3 Inspection before assembly 10 6 3 1 Installation site 10 6 4 Installing the compact booster unit 10 6 5 Installing the pipelines 10 6 5 1 Water connection 10 6 5 2 Pressure connection 10 6 5 3 Connecting the overflow ...

Страница 3: ...must be observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 3 Further safety regul...

Страница 4: ...conditions Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always switch off power supply and secure against swit chi...

Страница 5: ...egulation 6 the drain output lines are sufficiently dimensioned 1 8 Safety instructions for the operator operating personnel Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 9 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with th...

Страница 6: ...intenance and service of the compact booster unit Unauthorised constructional modifications of the compact booster unit Improperly performed repairs Catastrophes through effect of a foreign object or force majeure 2 3 Storage and perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing...

Страница 7: ... nearly 55 dB A 3 4 Authorised environmental conditions 3 5 Type label Key for the serial number Pump medium Drinking water Without aggressive abrasive and solid components Flow rate up to 4m3 h 1 1 l s Pumping head up to 43 m Operating pressure max 6 bar Pre and pumping pressure must not exceed 6bar Switch on pressure pumps 2 5 bar System pressure pd max 6 bar Prepressure pumps pbefore max 1 bar ...

Страница 8: ...avitation damage storage damage Do not throttle the input of the compact booster unit to avoid cavitation damage Other modes of operations if not mentioned in the documentation have to be coordinated with the manufacturer 3 9 Non intended use The compact booster unit is not designed for operation outside Tempera ture light and moisture can lead to malfunctions and damaging devices Do not operate t...

Страница 9: ...All connection interfaces have protective lids Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before assembling the compact booster unit and secure it from being turned on Faulty mains connection ª Damage to the electricity network short circuit The electrical system must conform with the inst...

Страница 10: ...th water Make allowance for space for operating and maintenance tasks Install connecting cable with zero potential No load is allowed to be put on either the connections or the system Install pressure reducing valve ahead of the system to ensure that not more than 4bar prepressure is fed from the drinking water network It is recommended to install a stop valve and an external filter Avoid overly b...

Страница 11: ...ow up time can be reactivated 7 6 Start up checklist 8 Operation The pump is turned on automatically when a consumer is opened The pump is functioning If all consumers are closed then the pump shuts down automatically In case of water shortage the integrated protection against dry running shuts the pump down automatically The red light comes on in case of water shortage or malfunction With the Res...

Страница 12: ...be performed by Honeywell technical staff If necessary contact the service department at Honeywell Performance of tasks only by qualified personnel see section 1 10 1 1 Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before maintaining the compact booster unit and secure it from being turned on...

Страница 13: ...safety screws Adjust pump by hand so that the pump is not lying against the screws User Tank overflows Contamination in valve Eliminate dirt limescale in valve and replace floater if necessary Service 10 1Measures for elimination of pressure surges 10 1 1 Enlargement of the inlet line According to DIN 1988 Part 3 for amounts 0 5l s a minimal pipe inner diameter of 20mm is to be selected 10 1 2 Set...

Страница 14: ...s Compact Booster Unit single pump CBU140 from 2013 onwards Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before shut down the compact booster unit and secure it from being turned on Caution Damage during storage caused by frost humidity dirt UV radiation or pests ª Corrosion Contamination of...

Страница 15: ...s then the TÜV has to be informed as well The operating company or their customer hereby confirms being fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram ...

Страница 16: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Страница 17: ...inking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented This compact booster unit is subject to the standards for drinking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signat...

Страница 18: ...Honeywell GmbH 18 Translation of original EN1H 1377GE23 R1114 GB ...

Страница 19: ...EN1H 1377GE23 R1114 Translation of original 19 Honeywell GmbH GB ...

Страница 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1377GE23 R1114 Subject to change without notice 2014 Honeywell GmbH ...

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