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EN1C-0015SZ20 R0602

14

CAUTION

Open the master switch to disconnect power
before removing or installing the detector or its
cover. More than one disconnect can be involved.

Periodic Maintenance

A Clean the viewing window (or focusing lens) when

necessary. Remove the detector (see Troubleshooting
section) and use a clean cloth over the eraser end of a
pencil. Do not remove the window (or lens) to clean it. If it
is broken or damaged or it is coated with a substance
that cannot be cleaned off, replace it (see Fig. 14).

B Keep the flame detection system adjusted for the

smoothest, most reliable operation as recommended by
the burner manufacturer.

C Replace the sensing tube, coil and shutter assembly, or

viewing window only when necessary to obtain proper
operation.

Removing the Detector Cover

Open the Master Switch

C7061A: Unscrew the four captive cover screws (Fig. 8 and

9) and carefully slide off the cover.
NOTE: These bolts are removable. Put them in a

safe place to avoid losing them.

C7061F Carefully unscrew the cover from the detector cap.

Replacing the Ultraviolet Sensing Tube

A Open the master switch and remove the cover from the

detector (see instructions above).

B Locate the UV sensing tube.

IMPORTANT

Be very careful not to kink or otherwise damage
the flexible shutter.

C Gently bend the alignment guid just enough to free the tip

of the tube.

D Insert a screwdriver between the tube base and socket,

and gently pry the tube out of its socket.

E Pull the tube out of its socket.
F Insert the new tube through the openings in the shutter

assembly.

G Align the three pins on the new tube with the holes in the

socket.

H Carefully push the new tube firmly into the socket; the

alignment guide will snap into place around the tip of the
tube.

I

Make sure the new UV sensor tube is seated securely.

J Replace the detector cover.

Replacing the Coil and Shutter Assembly

NOTE: Use only a 190971 B coil and shutter assembly.

A Open the master switch and remove the detector cover

(see Removing the Detector Cover section).

B Remove the ultraviolet sensing tube (steps A through E of

Replacing the Ultraviolet Sensing Tube section).

C Cut the white wires as close as possible to the crimped

connectors, and remove the crimped connectors.

D Remove the three mounting screws from the base of the

coil and shutter assembly. Put the screws in a safe place.

E Remove the coil and shutter assembly.
F Put the new coil and shutter assembly into place.

IMPORTANT

Be very careful not to kink or otherwise damage
the flexible shutter.

G Insert the three mounting screws into the base of the coil

and shutter assembly and tighten securely.

H Remove sufficient insulation from each of the two white

lead wires remaining on the detector, and also from each
of the two white leadwires on the new coil.

I

Using solderless connectors, connect one of the coil wires
to one of the remaining white leadwires. Connect the other
coil wire to the other remaining white leadwire.

J Reinstall the sensing tube (steps F through I of Replacing

the Ultraviolet Sensing Tube section).

K Replace the detector cover.

SERVICE

Fig. 12. Replacing ultraviolet radiation sensing tube.

Содержание C7061A

Страница 1: ...ier and R4348 Flame Switch or or with R7861A Dynamic Self Check Ultraviolet amplifier and 7800 SERIES Burner Programmers These configurations provide a closed loop self checking circuit which insures the integrity of both amplifier and flame detector Improper response simulated flame loss results in a safety shutdown and or alarm CONTENTS GENERAL Description 2 Features 2 Orderdering information 2 ...

Страница 2: ...utter frequency is 60 times per minute Amplifier circuitry components are checked from the microprocessor in the 7800 SERIES Control Detectors can be mounted horizontally vertically or at any angle in between The self checking C7061 models require faceplate alignment and have integral locating reference points to assure proper operation of the shutter mechanism Ultraviolet radiation sensing tube a...

Страница 3: ...i maximum C7061F 690 kPa 100 psi maximum Dimensions C7061A see figure 1 C7061F see figure 2 Housing C7061A Construction cast aluminum cover Color Violet Mounting flange with heat block and faceplate are separate to provide heat insulation and seal Off C7061F Meets requirements explosion proof EEx d IIC T6 Construction cast aluminum Cover Color Violet Mounting flange with heat block and faceplate a...

Страница 4: ...F 129464M Uttraviolet Sensing Tube 129464N Ultraviolet Sensing Tube for 40 F 40 C operation 190971B Coil and Shutter Assembly Replacement parts for model C7061A 114372 Quartz Viewing Window rated for 20 Psi 138 kPa 114465 Gasket Silicone rubber for installing viewing window three required 120739 Gasket fiber neoprene heat insulation and seal off for mounting flange Accessories for model C7061A and...

Страница 5: ...5 EN1C 0015SZ20 R0602 DIMENSIONAL DRAWING Fig 1 Dimensional drawing C7061A in inches mm Fig 2 Dimensional drawing C7061F in mm ...

Страница 6: ...detector as close to flame as physical arrangement temperature and other restrictions permit These restrictions are described in detail in the following paragraphs Determine the location Before beginning the actual installation estimate the best location for mounting the detector based upon these factors 1 Temperature Install the flame detector where the surrounding temperature will remain within ...

Страница 7: ...positioned so its line of sight does not intercept flames from other burners This situation occurs in front fired boiler furnaces having more than one row of burners or in multilevel opposed fired furnaces where the burners face each other When planning such an installation locate each flame detector so that it has the best possible view of the root of the flame s it is supervising and the worse p...

Страница 8: ...t pipe You may also want to use a swivel mount or an antivibration mount Each of these cases may require additional fittings Reducer For sight pipes of larger diameter than the mounting flange connector or union install a reducer as illustrated in Fig 5 The reducer will require a close nipple with these external threads 3 4 or 1 inch NPT Sight Pipe Ventilation It may be necessary to ventilate the ...

Страница 9: ...then separate the two sections C Screw the front section of the mounting flange onto the sight pipe reducer or other fitting D Fit the slots in the back section of the mounting flange with the detector over the three screws in the front section and rotate the detector so the screws hold the flange together E Tighten the screws securely IMPORTANT The rivit on on the faceplate must be at the top see...

Страница 10: ...installations use Honey well specification no R1298020 wire or equivalent for the F lead wire This wire is rated up to 204 C 400 F for continuous duty It is tested for operation up to 600 volts and for breakdown up to 7500 volts For the other lead wires use moisture resistant no 14 wire selected for a temperature rating above the maximum operating temperature 7 Refer to Fig 10 for wiring connectio...

Страница 11: ... diagram for C7061A1020 C7061F1003 detector with 7800 SERIES Flame Safeguard controls with shutter drive circuitry Fig 10_4 Wiring diagram for C7061A1020 C7061F1003 detector with R4348B Flame Safeguard controls with shutter drive circuitry ...

Страница 12: ...relay in the flame safeguard control A Close the pilot and main burner manual shutoff valves B Start the burner and run through the lgnition period lgnition spark should occur but the flame LED must not light The flame signal should not be greater than 0 25 Vdc C If the flame relay does pull in reposition the detector farther from the spark or relocate resight the detector to eliminate reduce the ...

Страница 13: ... the position of the detector If you complete all of the procedures and still cannot obtain a proper flame signal replace the detector Preliminary lnspection A Check for the proper line voltage Make sure the master switch is closed connections are correct and power supply is of the correct voltage and frequency B Check the detector wiring for defects a lncorrect connections b Wrong type or size of...

Страница 14: ...be out of its socket F Insert the new tube through the openings in the shutter assembly G Align the three pins on the new tube with the holes in the socket H Carefully push the new tube firmly into the socket the alignment guide will snap into place around the tip of the tube I Make sure the new UV sensor tube is seated securely J Replace the detector cover Replacing the Coil and Shutter Assembly ...

Страница 15: ...viewing window or focusing lens G Insert two rubber mounting gaskets only one gasket when replacing a focusing lens into the aperture H Put the back section of the mounting flange rubber was her and asbestos neoprene gasket in place on the faceplate and securely tighten the three mounting screws NOTE Make sure the red rubber washer between the gray fiber neoprene gasket and the back section of the...

Страница 16: ...16 EN1C 0015SZ20 R0602 ...

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