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2002 American Honda Motor Co., Inc – All Rights Reserved

6 of 24

AII 24158 (0209)

4.

Remove the glove box frame and plastic cross-piece.

Remove and
discard this 5 mm
washer bolt.

Remove the glove
box frame (four bolts).

Place protective tape
(duct tape) on the
passenger’s side of the
glove box opening.

Move aside any vehicle harness
that may be in the way, and use a
hacksaw blade to carefully cut
through the plastic cross-piece in
the areas shown. Remove and
discard the plastic cross-piece and
the protective tape.

Place protective
tape on the
driver’s side of
the glove box
opening.

Release these
two lock tabs,
then remove the
relay assembly
from the glove
box frame.

Содержание 2002 CIVIC AIR CONDITIONER

Страница 1: ...tomer Information The information in these instructions is intended for use only by skilled technicians who have the proper tools equipment and training to correctly and safely add equipment to your c...

Страница 2: ...racket Suction line bracket Receiver line clip A Receiver line clip B A C wire harness Flange bolts 8 x 100 mm Ground bolt 6 x 12 mm brass colored Paint cutting nut 6 mm yellow tinted Washer bolt 6 x...

Страница 3: ...tinted 93403 06012 08 80460 S5A A00 80363 S5A A01 80331 S5D A11 80341 S5D A11 80311 S5D A12 80320 S5D A12 80361 S5A A00 90361 SV4 003 Yellow tinted Yellow tinted 95701 06025 08 80107 S5A 000 Gray colo...

Страница 4: ...can Honda Motor Co Inc All Rights Reserved 4 of 24 AII 24158 0209 1 Disconnect the battery Remove the negative cable from the battery 2 Remove the driver s dashboard lower cover and the under dash fus...

Страница 5: ...4 AII 24158 0209 3 Remove the passenger s dashboard lower cover and the glove box Remove the cover by pulling down on its front edge to release the three clips then pulling it toward you to release th...

Страница 6: ...ape duct tape on the passenger s side of the glove box opening Move aside any vehicle harness that may be in the way and use a hacksaw blade to carefully cut through the plastic cross piece in the are...

Страница 7: ...nda Motor Co Inc All Rights Reserved 7 of 24 AII 24158 0209 5 Remove the ECM PCM unit and the bracket Remove the main harness connector from its bracket Disconnect these connectors from the ECM PCM Re...

Страница 8: ...se washer bolts Remove and save this 6 x 20 mm washer bolt Remove and save this paint cutting 6 mm nut and 6 x 16 mm washer bolt BLOWER VEHICLE HARNESS Disconnect the recirculation control motor 7P co...

Страница 9: ...khead by pushing it toward the engine compartment then discard the plug Remove and save the expansion valve cover six self tapping screws Get parts group A 7 Install the evaporator Reinstall the expan...

Страница 10: ...Remove the filter cover Reinstall the filter cover 9 Reinstall the blower unit and the ECM PCM Set the blower in place on the lower mounting stud Loosely reinstall the two 6 x 16 mm washer bolts you...

Страница 11: ...tor 4P connector Reconnect the blower motor 2P connector Reconnect the recirculation control motor 7P connector Snap this wire harness clip in place BLOWER VEHICLE HARNESS Reattach the main harness co...

Страница 12: ...R UNIT LOWER CASE VEHICLE HARNESS Apply protective tape to the heater control panel just below the A C switch hole cover Insert the A C switch button in the A C switch hole then push on the button unt...

Страница 13: ...bumper 10 clips two hexhead screws and two self tapping screws and set it aside FRONT Remove and discard the drain nozzle cap from the heater unit Install the drain clip onto the drain hose Install th...

Страница 14: ...ve the throttle cables from the actuator Disconnect the cruise control actuator 4P connector 14 Prepare the engine compartment Remove these bolts then remove the resonator Remove these bolts then remo...

Страница 15: ...o Inc All Rights Reserved 15 of 24 AII 24158 0209 Push the vehicle harness out of this clamp Release the brake booster hose clamp from the bulkhead Release these two harness clamps from the bulkhead F...

Страница 16: ...ket Lift the P S fluid reservoir off its bracket leave its hoses connected and set it aside Remove and save the P S belt 16 Remove the alternator Push the alternator harness out of this clamp Loosen t...

Страница 17: ...ge bolts yellow tinted 95701 06012 08 Torque the bolts to 10 N m 7 lb ft Reinstall this 10 x 35 mm mounting bolt in this hole Torque the bolts to 44 N m 33 lb ft 18 Install the condenser and the recei...

Страница 18: ...1 06025 08 Torque the bolt to 10 N m 7 lb ft Install receiver line clip B 80387 SM4 A01 into this square hole Install receiver line clip A 80381 S5A A01 into this square hole Secure the condenser line...

Страница 19: ...ector to the bracket into the condenser fan shroud With Fog Lights Without Fog Lights FRONT Remove the blue tape from the vehicle harness 4P connector then remove and discard the blank connector FOG L...

Страница 20: ...A C kit is installed and the engine has run for 5 or more minutes A C performance test readjust the belt to the Used Belt tension Used Belt Tension 390 to 540 N 40 to 55 kg Torque this bolt to its fi...

Страница 21: ...voir back in its mounting bracket 24 Install the A C suction line and receiver line B Slide the A C suction line and receiver line B clamp onto the mounting stud Make sure that the throttle and heater...

Страница 22: ...hold the other fitting Install the suction hose clamp onto the suction hose bracket then secure the suction hose in the clamp P S HOSE BRACKET Apply refrigerant oil to its O ring then connect the suc...

Страница 23: ...relays and the vehicle harness clip Install the two power relays in the sockets shown UNDER HOOD SRS LABEL USA Others 28 Attach the labels in the locations shown Remove the lid from the under hood fus...

Страница 24: ...t open the desiccant in the receiver tank will become saturated with moisture requiring longer evacuation time 32 Charge the system S This system requires only the amount of HFC 134a refrigerant shown...

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